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SUBSCRIBE The leading Copyright |
DICTIONARY OF OCCUPATIONAL TITLES (4th Ed., Rev. 1991)800.662-010 to 821.361-018 This category includes occupations concerned with fabricating, erecting, installing, paving, painting, repairing, and similarly working structures or structural parts, such as bridges, buildings, roads, transportation equipment frames and structures, cables, girders, plates, and frames. The work generally occurs outside a factory or shop environment, except for factory production line occupations concerned with fabricating, installing, erecting, or repairing structures. Tools used are handtools or portable power tools, and such materials as wood, metal, concrete, glass, and clay are involved. Stationary machines are frequently used in structural work occupations, but the worker's relationship to machines is usually secondary in importance as compared to use of handtools and portable power tools. Workers are frequently required to have a knowledge of the materials with which they work, e.g., stresses, strains, durability, and resistance to weather.
80 OCCUPATIONS IN METAL FABRICATING, N.E.C.
This division includes occupations concerned with fabricating, erecting, and repairing building frames and ornamental metalwork, bridges, trestles, marine craft and structures, boilers, storage tanks, drilling rigs, towers, and other structures generally assembled from heavy structural plates, beams, and castings; fitting and assembling vehicle bodies, airframes, prefabricated door casings and window frames, air ducts, and other structural units assembled from stock or preformed sheet metal and structural shapes; and assembling or repairing boats, automobile bodies, and other structural units partially or entirely constructed of rigid plastics or fiberglass.
800 RIVETERS, N.E.C.
This group includes occupations, not elsewhere classified, concerned with joining structural shapes and members with rivets.
800.662-010 RIVETER, HYDRAULIC (any industry) alternate titles: bull riveter; hydraulic-bull-riveter operator; multiple-pressure-riveter operator
Operates hydraulic riveting machine to rivet steel plate
sections together: Selects dies according to size of rivet and type of head to be formed and
installs dies in machine, using wrench. Signals RIVETER HELPER (any industry) to hoist plates
into position, line up rivet holes with rivet die, insert hot rivets in holes, and hold metal bar or die
against rivet head. Starts machine and adjusts valve to regulate pressure according to size of
rivet. Moves lever to force piston and die against rivet shank to form head. May operate portable
machine and be designated Riveter, Portable Machine (any industry).
800.682-010 RIVETER, PORTABLE PINCH (any industry)
Operates pinch riveting machine to rivet together plates,
castings, and structures, such as bars, beams, and rounds: Pulls and clamps pulley rope to
position pinch riveter, suspended from monorail, at work level. Installs specified dies in bed and
ram of rivet press, and turns bolt to set specified gap between dies, using wrench. Slides press
along monorail to position dies over rivets. Starts press to lower ram that spreads and shapes
rivet shank.
800.684-010 RIVETER (railroad equip.)
Rivets structural members, assemblies, and parts of
railroad cars, using portable riveting, dimpling, and drilling machines and handtools: Reads work
orders, blueprints, and operation sheets to determine sequence of operations and type size and
hole pattern of rivets. Removes temporary bolts or fasteners and inserts rivets in predrilled holes.
Places drive head of rivet gun against rivet shank and pulls trigger to actuate hammer that spreds
rivet, or spreads rivet, using rivet set and hammer. Rivets together adjoining edges of parts and
assemblies, using portable rivet squeezer. Places two dies of rivet squeezer over head and shank
of rivet, and presses trigger to activate dies that flatten shank of rivet. Drills and reams rivet holes
and drills out defective rivets. Forms dimples around rivet holes, using portable dimpling gun or
stationary dimpling machine. May align and assemble parts to be riveted, using jigs, holding
fixtures, pins, clamps, and fasteners. May buck rivets.
800.684-014 RIVETER, PNEUMATIC (any industry)
Rivets together parts, such as structures, plates, and
castings, using pneumatic hammer: Inserts die, corresponding to size of rivet head, in head of
hammer. Places die against shank of rivet held in hole by RIVETER HELPER (any industry) or
by clamping fixture, and presses trigger to pound and shape head on rivet shank. May place rivet
set (steel bar with cup-shaped end) over shank and strike set with sledge to shape rivet. May
clean or align rivet holes, using metal dowel in pneumatic hammer. May bolt parts together,
using wrench and nut runner. May remove and replace defective rivets, using cutting torch,
power tools, and riveting equipment.
800.687-010 RIVETER HELPER (any industry) alternate titles: rivet bucker; rivet catcher; rivet sticker
Performs any combination of following tasks to assist in
riveting structural parts or assemblies together: Lifts structural parts into position for riveting,
using hoist. Aligns rivet holes, using clamps, duft pins, and hammer. Bolts parts together to
temporarily secure structure for riveting, using impact wrench. Pushes riveting machine along
monorail to position machine over rivet. Reams misaligned rivet holes, using portable drill and
hand reamer. Positions rivets in rivet holes or catches hot rivets thrown by RIVET HEATER
(heat treating), using bucket, and inserts rivets into holes, using tongs. Presses metal bucking bar
or die against rivet head to maintain position of rivet in hole. Heats bucking bar, using gas torch,
and shapes bar according to specifications, using handtools. Removes temporary fitting bolts and
unsatisfactory rivets, using cutting torch and handtools. Performs other duties as described under
HELPER (any industry) Master Title.
801 FITTING, BOLTING, SCREWING, AND RELATED OCCUPATIONS
This group includes occupations concerned with joining structural parts and components with bolts, screws, and related fasteners, or by fitting (placing) reinforcing steel or iron in forms to strengthen concrete. Fitting, bolting, screwing, and related occupations concerned with the assembly of transportation equipment only are included in Group 806.
801.131-010 SUPERVISOR, CHIMNEY CONSTRUCTION (construction)
Supervises and coordinates activities of workers engaged
in constructing reinforced concrete chimneys and similar structures: Reads blueprints and
measures distances to lay out chimney. Directs workers in setting forms, erecting and wiring
reinforcing steel, pouring and puddling concrete, and advancing scaffolding as erection of
chimney progresses. Observes progress of work to ensure safety of installations and conformance
of work to specifications. Verifies dimensions, using rule and spirit level. Performs other duties
as described under SUPERVISOR (any industry) Master Title.
801.131-014 SUPERVISOR, FITTING (any industry)
Supervises and coordinates activities of workers engaged
in aligning and fitting component parts to assemble fabricated metal products, applying
knowledge of product design, layout, strength of materials, and properties of metal: Reads
blueprint specifications to determine assembly sequence. Requisitions equipment, such as jigs,
base blocks, and rigging, and assigns equipment to workers according to work performed. Trains
workers in performance of tasks, such as laying out, fitting, and aligning fabricated metal parts.
Performs other duties as described under SUPERVISOR (any industry) Master Title.
801.131-018 SUPERVISOR, RIDE ASSEMBLY (amuse. & rec.)
Supervises and coordinates activities of circus or carnival
workers engaged in assembling and disassembling mechanical rides, such as ferris wheel and
merry-go-round: Hooks up electrical connections to power source, lubricates moving parts, and
inspects equipment for safety. May operate ride. Performs other duties as described under
SUPERVISOR (any industry) Master Title.
801.134-010 SUPERVISOR, REINFORCED-STEEL-PLACING (construction) alternate titles: supervisor, ironworking; supervisor, metal placing; supervisor, rod placing
Supervises and coordinates activities of workers engaged
in placing reinforcing steel in forms to strengthen concrete. Reads blueprints and measures forms
to ensure that steel rods or wire mesh are positioned according to specifications. Performs other
duties as described under SUPERVISOR (any industry) Master Title.
801.137-010 SUPERVISOR, ASSEMBLY (agric. equip.)
Supervises and coordinates activities of workers engaged
in assembling balers, combines, motors, tractors, lawn mowers, rotary tillers, and other
agricultural and lawn/garden machines and equipment: Coordinates work of production and
stock control departments to maintain flow of material to assembly line. Inspects defective parts
and directs routing of rejects to salvage or rework department. Investigates and determines
causes of assembly defects and orders corrective action. Studies present layout of equipment to
effect changeover of assembly line for processing new models. Performs other duties as
described under SUPERVISOR (any industry) Master Title. May be designated according to
component assembled as Motor-Assembly Supervisor (agric. equip.).
801.137-014 SUPERVISOR, INSPECTION (agric. equip.)
Supervises and coordinates activities of workers engaged
in inspecting agricultural equipment for defects. Evaluates defective inspected parts to determine
disposition, and directs routing of rejects to salvage or rework department. Performs duties as
described under SUPERVISOR (any industry) Master Title.
801.261-010 ASSEMBLER, MINING MACHINERY (machinery mfg.) alternate titles: assembler, hydraulic backhoe; assembler, portable oil-well drilling rig; hydraulic and mechanical assembler
Assembles mining machinery, such as continuous miners,
loading machines, cutting machines, locomotives, hydraulic backhoes, and portable oil well
drilling rigs according to blueprints and written specifications, using handtools, power handtools,
and other powered equipment: Reads blueprints and written specifications to plan assembly
sequence. Operates crane or directs OVERHEAD CRANE OPERATOR (any industry)
921.663-010 to move structural framework and machine parts to assembly area. Studies
blueprints to plan logical assembly sequence. Positions specified gears, drive shafts, bearings,
clutches, and other component parts in housings on frame of machine, using electric hoist. Aligns
and levels parts with spacers and shims, and sets clearance between parts, using micrometers,
feeler gauges, calipers, and scale. Bolts cover plates, electric motors, and hydraulic pumps to
machine frame in specified locations, using torque wrench. Lays out hydraulic hose on machine,
away from moving parts, to facilitate servicing machine and connects hydraulic hose to pumps
and specified fittings, using wrench. May measure and cut hydraulic hose for installation in
machine. May clean parts preparatory to assembly, using solvent, cleaning cloths, and air gun.
May assemble and test subassemblies, such as drive shaft, clutch, and transmission, using
acetylene welding, heating, and cutting equipment and test stands. May install electrical wiring
in assembled units according to schematic drawings. May drive mobile machinery to test
performance.
801.261-014 FITTER I (any industry) alternate titles: jig fitter
Lays out, positions, aligns, and fits together fabricated
parts of structural metal products in shop, according to blueprint and layout specifications,
preparatory to welding or riveting: Plans sequence of operation, applying knowledge of
geometry, effects of heat, and allowances for weld shrinkage, machining, and thickness of metal.
Sets up face block, jigs and fixtures. Locates and marks centerlines and reference points onto
floor or face block and transposes them to workpiece, using tape, chains, plumb bob, and
squares. Moves parts into position, manually or by hoist or crane. Aligns parts, using jack,
turnbuckles, wedges, drift pins, pry bars, and hammer. Removes high spots and cuts bevels,
using hand files, portable grinders, and cutting torch. Gives directions to WELDER, ARC
(welding) to build up low spots or short pieces with weld. Straightens warped or bent parts, using
sledge, hand torch, straightening press, or bulldozer. Positions or tightens braces, jacks, clamps,
ropes, or bolt straps, or bolts parts in positions for welding or riveting. May use transit to locate
reference points and erect ladders and scaffolding to fit together large assemblies. May tack weld
and be designated Fitter-Tacker (any industry).
801.261-018 ROTARY-ENGINE ASSEMBLER (engine-turbine)
Assembles and tests industrial rotary engines, following
blueprints and using handtools and power tools: Inspects parts and housing to verify conformity
to parts list and blueprint specifications, using micrometer, feeler gauges, and dial indicators.
Inspects wiring harnesses for defects, rewires defective harnesses, and connects terminals of
harness wires as indicated, following schematics. Tests and adjusts magnetos, using timing light.
Dips parts into cleaning tank of ultrasonic cleaning equipment to clean part surfaces, and hones
cleaned parts to smooth finish, using hand files and emery paper. Aligns housing on fixture,
using jib crane and measuring tools, to position housing for insertion of parts, working as
member of team. Sizes and finishes holes in housing and parts to specified tolerances, using
power drills and reamers. Inserts or attaches and secures holding pins, seals, pipes, and tubing,
using measuring instruments and handtools or power tools. Positions engine on test block, aligns
engine with brake, and bolts engine to bed of block. Connects piping and attachments, using
handtools, to supply engine with water, oil, fuel, and exhaust lines and systems during test
operation. Connects test panel lines, starts engine, and observes gauges to verify that parts
function according to specifications. May disassemble and repair engines. May fabricate engine
parts.
801.361-010 BLOWER AND COMPRESSOR ASSEMBLER (machinery mfg.)
Fits and aligns machined parts, such as bearings,
diaphragms, impeller wheels, blower casings, shafts, and $T3gear cages$T1 to assemble
compressors, blowers, and vacuum pumps, according to drawings and specifications, using
handtools, power drills, and portable gas heating equipment: Scrapes bearings to fit shafts, using
hand scraper, blue chalk, and abrasive paper. Screws and bolts together mechanical parts, such as
gears, vanes, needle bearings, and ring gear, to assemble gear cage assembly, using wrenches and
screwdrivers. Shrinks impeller wheel, sleeves, spacers, and balance piston onto shaft to form
spindle, using portable gas heating equipment. Caulks metal sealing strips into seams of impeller
wheels, sleeves, and balance piston to form seal between impeller wheel and diaphragm, using
hammer and caulking chisel. Lifts and positions spindle into casing (cylinder) to align diaphragm
to spindle and upper and lower blower casing, using $T3lead wires,$T1 micrometers, and
calipers. Levels beams supporting bedplates over test pit, using transit, $T3master
straightedge,$T1 and levels. Aligns and levels blower, induction gear, oil tank, and drive unit on
bedplate to mark mounting holes, using gauges, rules, punch, and scribes. Drills, taps, and reams
holes for mounting bolts, coupling guards, and dowel pins, using portable drill press. Installs
inlet and discharge piping to blower, using handtools, and attaches instruments, such as
barometers, thermometers, pressure gauges, thermocouples, and speed indicator to blower.
Dismantles unit from test pit and cleans and oils parts prior to shipment. Makes specified tests to
determine blower performance, using electrical test equipment, and records instrument readings.
May be designated according to equipment assembled as Compressor Assembler (machinery
mfg.); Pump Assembler (machinery mfg.).
801.361-014 STRUCTURAL-STEEL WORKER (construction) alternate titles: bridge worker; housesmith; iron erector; ironworker; steel erector; structural-iron erector; structural-iron worker; structural-steel erector
Performs any combination of following duties to raise,
place, and unite girders, columns, and other structural-steel members to form completed
structures or structure frameworks, working as member of crew: Sets up hoisting equipment for
raising and placing structural-steel members. Fastens steel members to cable of hoist, using
chain, cable, or rope. Signals worker operating hoisting equipment to lift and place steel member.
Guides member, using tab line (rope) or rides on member in order to guide it into position. Pulls,
pushes, or pries steel members into approximate position while member is supported by hoisting
device. Forces members into final position, using turnbuckles, crowbars, jacks, and handtools.
Aligns rivet holes in member with corresponding holes in previously placed member by driving
drift pins or handle of wrench through holes. Verifies vertical and horizontal alignment of
members, using plumb bob and level. Bolts aligned members to keep them in position until they
can be permanently riveted, bolted, or welded in place. Catches hot rivets tossed by RIVET
HEATER (heat treating) in bucket and inserts rivets in holes, using tongs. Bucks (holds) rivets
while RIVETER, PNEUMATIC (any industry) uses airhammer to form heads on rivets. Cuts and
welds steel members to make alterations, using oxyacetylene welding equipment. May specialize
in erecting or repairing specific types of structures and be designated Bridge-Maintenance
Worker (construction); Chimney Builder, Reinforced Concrete (construction); Scaffold Builder,
Metal (construction); Structural-Steel-Equipment Erector (construction).
801.361-018 STRUCTURAL-STEEL-WORKER APPRENTICE (construction) alternate titles: bridge worker apprentice; ironworker apprentice; steel-erector apprentice
Performs duties as described under APPRENTICE (any
industry) Master Title.
801.361-022 TANK SETTER (petrol. & gas) alternate titles: tank builder
Erects metal tanks used to store crude oil at oil fields,
utilizing knowledge of overall construction techniques and using handtools: Directs helpers in
grading area for tank base. Verifies grade, using spirit level. Bolts tank sections together and
inserts felt or asbestos sealing strips between joints to assemble and erect tank bottoms, sides,
and covers, using wrenches. Bolts attachments, such as ladders, pipe flanges, gauges, and valves,
to tank, using wrenches. Directs helpers in erection of scaffolds and assembly of tank sections.
May erect wooden tanks [TANK ERECTOR (construction)].
801.381-010 ASSEMBLER, METAL BUILDING (construction)
Assembles prefabricated metal buildings according to
blueprint specifications, using handtools, power tools, and hoisting equipment: Erects frame of
building, using hoist. Bolts steel frame members together. Attaches wire and insulating materials
to framework. Bolts sheet metal panels to framework. Reads blueprint to determine location of
items, such as doors, windows, ventilators, and skylights and installs items, using cutting torch,
wrenches, and power drill. Trims excess sheet metal, using cutting torch, power saw, and tin
snips.
801.381-014 FITTER (machine shop)
Fits and assembles structural frameworks and housings
from materials, such as angle iron, I-beams, and plate steel, using handtools and welding
equipment and following blueprint specifications: Examines blueprints and materials list to
obtain parts specifications. Lays out parts dimensions on worktable, using square, chalk line, and
soapstone. Tack-welds scrap metal to outline to provide jig for assembly. Positions parts in jig
and files, chisels, and grinds parts, as indicated, to fit them together. May heat parts with
acetylene torch and bend them in vise, on anvil, or around stakes mounted in table. Tack-welds
fitted parts together or directs FITTER HELPER (any industry) to tack-weld parts. May heat
parts with acetylene torch and dip parts in cyanide bath to harden. Periodically compares
dimensions of assembly to blueprint specifications, using square, rule, and calipers. Works to
tolerances of .0625 inch. May anneal parts with acetylene torch to remove stresses of welding.
May fasten parts together with acetylene torch and brazing rod.
801.381-018 MAJOR-ASSEMBLY INSPECTOR (agric. equip.) alternate titles: assembly inspector; finished-goods inspector
Inspects parts and component assemblies of agricultural
equipment, such as tractors and combines, for compliance with blueprint specifications, using
precision measuring instruments: Inspects parts, such as housings, shafts, and gears, before
assembly, for location and diameter of threaded holes, shaft diameter, and gear tooth angle and
spacing, using micrometers, scales, and templates. Measures completed assemblies for fit and
clearance of parts, using micrometers, calipers, height gauges, and rules. Examines parts for
rough spots, casting flaws, and scratches. Records number of items rejected and reason for
rejection.
801.384-010 ASSEMBLER, WIRE-MESH GATE (metal prod., nec)
Fabricates frames from pipe stock and special fittings and
installs wire mesh fencing to assemble gates, using handtools and power tools: Cuts pipe stock to
specified size, using hacksaw, power saw, or pipe-cutting machine. Inserts pipe ends into corner
fittings and verifies length of frame, using template. Drills holes through pipe and fittings and
bolts them together, using power wrenches. Untwists wire, using pliers, and removes link to cut
wire mesh to size, using hand shears. Inserts metal straps into terminal links of wire mesh. Fits
clamps around metal straps and pipe. Stretches wire and bends clamp around pipe, using special
handtool. Drills holes in frame and bolts scrolls and ornamental castings to gate. Finishes welded
pipe joints, using file or hammer and chisel, and paints joints to retard rusting.
801.663-010 ASSEMBLY-INSPECTOR HELPER (agric. equip.)
Assists ASSEMBLY INSPECTOR (agric. equip.) in
testing power lawnmowers: Selects lawnmower for test run, according to instructions, and moves
mower from assembly line to test area, using hoist. Pours fuel in tank and starts engine. Pushes
or drives mower around test area and moves controls, such as gearshift and steering mechanisms
on signal from ASSEMBLY INSPECTOR (agric. equip.). Places mower on shipping base, using
hoist. Performs other duties as described under HELPER (any industry) Master Title.
801.664-010 LINER REPLACER (mine & quarry; smelt. & refin.)
Replaces metal liners in ore processing equipment, such
as mills, crushers, chutes, and hoppers, using handtools: Loosens worn liners, using wrenches.
Signals OVERHEAD CRANE OPERATOR (any industry) 921.663-010 to remove old liner and
position replacement. Adjusts new liner, using sledge, pry bar, and hydraulic jacks. Bolts liner in
place, using wrenches. May tend furnace to melt zinc. May pour molten zinc onto inner surfaces
of equipment to prepare equipment for new lining.
801.664-014 UTILITY WORKER, MERCHANT MILL (steel & rel.)
Performs any combination of tasks involved in preparing
rolling mill for rolling rods, bars, rounds, and flats: Assembles roll stands, rolls, guides, and rest
bars of rolling mill, using hammers and wrenches. Installs repeaters or tables on rolling line,
using handtools. Grinds surface of repeater guides to ensure smooth passage of steel through
mill, using portable grinder. Sorts and stores guides, tools, and other mill equipment. Cuts scrap
to charging box size, using scrap shear or torch, and places scrap in charging box. Hooks crane
slings to rolls, mill equipment, scrap, or charging boxes, and signals OVERHEAD CRANE
OPERATOR (any industry) 921.663-010 to position load in specified areas. Removes steel piled
up in furnace, using rake or tongs and chain.
801.664-018 ROLL BUILDER (steel & rel.)
Assembles roll stands used on rolling mills according to
orders, using handtools: Reads orders to ascertain shape and size of structural product to be
rolled and to determine procedures for assembling stands. Attaches slings of crane to rolls in
racks and signals OVERHEAD CRANE OPERATOR (any industry) 921.663-010 to position
rolls in stands. Inserts rolls in housing, installs roll bearings, and bolts rolls in place, using
handtools. Installs specified guides on stands, using handtools. Grinds guides, using portable
grinder, to ensure smooth passage of steel through mill. Disassembles roll stands removed from
line and examines parts to determine need for replacement. Sorts and stores rolling equipment.
Records size, quantity, and condition of rolls.
801.667-010 INSPECTOR, SHIPPING (agric. equip.) alternate titles: inspector, finished machines and bundles
Examines agricultural equipment, such as tractors,
combines, and balers, for surface defects, prior to shipment: Examines painted surfaces for
scratches, surfaces of parts, such as hydraulic shafts and chains for specified protective coating,
and grills, ports, and vents for required sealing against entrance of dust, dirt, and foreign
material. Reads labels, tags, identification plates, and stenciled markings to ensure that items,
such as serial and part numbers, correspond. Compares unit with shipping order to determine if
correct accessories, such as boxes of spare parts and tools, are present. Examines unit to ensure
that accessories and parts are securely mounted and that parts, such as radiator and transmission,
do not leak. Notifies supervisor of defects.
801.684-010 JIG FITTER (machinery mfg.)
Assembles frames, bases, and other component parts of
industrial machines and equipment in jigs preparatory to welding, using electric crane and
handtools: Verifies shape of metal parts according to blueprint specifications, using templates.
Examines metal parts to detect defects, such as rough spots and burrs, and removes defects, using
hand file and portable powered grinder. Lifts and fits parts in jig according to blueprint, using
electric crane and handtools. Clamps parts in position in jig, using wrench. Tack-welds parts
together [WELDER, TACK (welding) 810.684-010] in preparation for final welding. Lifts and
moves assembly from jig to welding area using electric crane.
801.684-014 PATTERN GATER (foundry)
Fastens two or more metal patterns to metal match plate,
using screws: Cuts metal strips from stock, using hacksaw, for use as gates and risers, and fastens
strips to match plate, using screws. Applies solder or other compound to joints to achieve smooth
finish. May fabricate pattern parts, using tools, such as disk sander, joiner, planer, and router.
May shellac finished pattern, using brush.
801.684-018 PLAYGROUND-EQUIPMENT ERECTOR (retail trade)
Erects prefabricated playground equipment for schools,
recreational centers, and institutions: Assembles parts, such as swings, horizontal ladders,
basketball standards, slides, and other equipment, using wrenches, stocks and dies, and other
tools to join parts with flanges, and sleeve and elbow joints. Mixes and places cement around
bases of standards. Performs necessary carpentry work.
801.684-022 PROGRESSIVE ASSEMBLER AND FITTER (agric. equip.) alternate titles: assembler, lawn-and-garden machinery; assembler, tractor; case assembler; main-line assembler
Assembles farm or lawn-and-garden machinery, such as
tractors, harvesters, plow disks, rakes, roto-tillers, and snow throwers at one station of
progressive assembly line, using handtools and power tools: Files edges and reams holes to align
parts, such as chains, gears, housings, transmissions, radiators, fuel lines, and wheels with main
assembly. Bolts or clips parts to assembly, using tools, such as prys, hammers, and pneumatic
wrenches and drills. Sets clearance between parts to prescribed tolerances, using fixed gauges
and tools, such as torque wrenches and screwdriver. Positions parts, such as control mechanisms,
and connecting rods in housing and secures parts with bolts, rivets, cotter pins, and keys, using
hammer, wrench, and pliers. Pours lubricating oil into housing and fastens housing cover plates,
using wrench. Mounts assembled units in test fixture, connects unit to electric motor, and starts
motor to test performance of unit. May work from blueprints or sketches.
801.684-026 REINFORCING-METAL WORKER (construction) alternate titles: reinforcing-bar setter; reinforcing-iron worker; reinforcing-steel erector; reinforcing-steel placer; reinforcing-steel setter; reinforcing-steel worker
Positions and secures steel bars in concrete forms to
reinforce concrete: Determines number, sizes, shapes, and locations of reinforcing rods from
blueprints, sketches, or oral instructions. Selects and places rods in forms, spacing and fastening
them together, using wire and pliers. Cuts bars to required lengths, using hacksaw, bar cutters, or
acetylene torch. May bend steel rods with handtools or rodbending machine. May reinforce
concrete with wire mesh. May weld reinforcing bars together, using arc-welding equipment.
801.687-010 ASSEMBLER HELPER, INTERNAL COMBUSTION ENGINE (engine-turbine)
Prepares internal combustion engines for final assembly
and testing, performing any of following duties: Pushes or pulls motor aside, using hook, or
pushes engine on casters between assembly stations. Pulls masking tape from engine to permit
further assembly and adjustment. Removes temporary holding screws to permit attachment of
permanent assemblies, using handtools. Lubricates engine, using grease guns, grease fittings,
brushes, and oilcans. Wipes oil and dirt from outside surface of engine, using rags. Clamps
engine to carrying frame and raises it to overhead conveyor line, using power hoist.
801.687-014 FITTER HELPER (any industry) alternate titles: plate-worker helper; welder-fitter helper
Assists FITTER (any industry) I or WELDER-FITTER
(welding) to position, align, and fit together fabricated plates, structural shapes, and weldments
preparatory to assembly into structural fabricated products, performing following tasks: Holds,
positions, and reads tape or rods to assist in layout. Places and moves blocking, braces, and jigs
to hold parts. Hammers wedges and drift pins, and turns turnbuckles, using lever. Pulls pry bars
to align parts. Grinds or chips rough edges, surplus weld, or scale, using portable grinder or
airhammer. Positions and turns clamps, and bolts together butt straps or parts, using hand or
power wrench. Performs any combination of incidental tasks, such as transporting tools, fixtures,
and parts, assisting welders, bucking rivets, reaming holes, and sweeping area. May be known
according to task performed as Lay-Out Helper (any industry). Performs other duties as
described under HELPER (any industry) Master Title.
801.687-018 TANK-SETTER HELPER (petrol. & gas) alternate titles: tank-builder helper
Assists TANK SETTER (petrol. & gas) in erecting metal
tanks used to store crude oil, performing following tasks: Shovels and spreads dirt over
designated area and pulls straightedge (plank) over surface to tank base. Brushes sealing
compound on felt or asbestos strips used to seal tank joints. Bolts tank sections together to
assemble tanks and inserts sealing strips in joints. Erects scaffolds. Carries tools and materials.
Performs other duties as described under HELPER (any industry) Master Title.
804 TINSMITHS, COPPERSMITHS, AND SHEET METAL WORKERS
This group includes occupations concerned with laying out, cutting to size, bending or shaping, and soldering, brazing, riveting, or crimping sheet metal, such as copper, steel, aluminum, galvanized iron, and tinplate, to fabricate or repair sheet metal items, such as gutters, hot and cold air vents, cabinets, and light tanks.
804.281-010 SHEET-METAL WORKER (any industry) alternate titles: sheet-metal mechanic
Plans, lays out, fabricates, assembles, installs, and repairs
sheet metal parts, equipment, and products, utilizing knowledge of working characteristics of
metallic and nonmetallic materials, machining, and layout techniques, using handtools, power
tools, machines, and equipment: Reads and interprets blueprints, sketches, or product
specifications to determine sequence and methods of fabricating, assembling, and installing sheet
metal products. Selects gauge and type of sheet metal, such as galvanized iron, copper, steel, or
aluminum, or nonmetallic material, such as plastics or fiberglass, according to product
specifications. Lays out and marks dimensions and reference lines on material, using scribers,
dividers, squares, and rulers, applying knowledge of shop mathematics and layout techniques to
develop and trace patterns of product or parts [SHEET-METAL LAY-OUT WORKER (any
industry) 809.281-010] or using templates. Sets up and operates fabricating machines, such as
shears, brakes, presses, forming rolls, and routers, to cut, bend, block and form, or straighten
materials. Shapes metal material over anvil, block, or other form, using handtools. Trims, files,
grinds, deburrs, buffs, and smooths surfaces, using handtools and portable power tools. Welds,
solders, bolts, rivets, screws, clips, caulks, or bonds component parts to assemble products, using
handtools, power tools, and equipment. Installs assemblies in supportive framework according to
blueprints, using handtools, power tools, and lifting and handling devices. Inspects assemblies
and installation for conformance to specifications, using measuring instruments, such as calipers,
scales, dial indicators, gauges, and micrometers. Repairs and maintains sheet metal products.
May operate computer-aided-drafting (CAD) equipment to develop scale drawings of product or
system. May operate laser-beam cutter [LASER-BEAM-MACHINE OPERATOR (welding)
815.682-010] or plasma arc cutter [ARC CUTTER, PLASMA ARC (welding) 816.364-010] to
cut patterns from sheet metal. May be designated by type of metal as Coppersmith (any
industry); Tinsmith (any industry); or according to type of activity as Fabricator, Special Items
(any industry); Model Maker, Sheet-Metal (any industry); Product-Development Worker (any
industry); Roofer, Metal (construction); Sheet-Metal Installer (any industry); Sheet-Metal
Worker, Maintenance (any industry); Shop Mechanic (any industry).
804.281-014 SHEET-METAL-WORKER APPRENTICE (any industry)
Performs duties as described under APPRENTICE (any
industry) Master Title. Frequently specializes, after completing apprenticeship program, in such
areas as ventilation and air-conditioning, restaurant equipment, architectural sheet metal work,
warm-air heating systems, sheet metal roofing, and electric-sign construction.
804.481-010 HOOD MAKER (tex. prod., nec)
Fabricates and assembles sheet metal hoods used to
protect awnings, using handtools and portable power tools: Selects specified steel sheet from
stock. Lays out and marks hood parts on steel sheet, indicating lines for bending, cutting, and
drilling according to drawings, sketches, or verbal instructions, using scale, rule, scribe, and
punch. Cuts metal pieces to size, using hand or bench shears. Bends metal into specified shapes,
using manually operated brake machine or hammers metal to shape, using wooden mallet. Drills
holes into metal, using electric hand drill, or punches holes, using hammer and punch. Hammers
edges of metal parts to form seams, using mallet. Screws, bolts, or rivets hood together and
attaches supports, using handtools. May install hood on building. May fabricate awning frames
[AWNING-FRAME MAKER (tex. prod., nec)].
804.684-010 CUTTER, ALUMINUM SHEET (ship-boat mfg.)
Cuts sheet aluminum to specified shape for use as boat
hulls and decks, using portable saw: Stacks sheets of aluminum on cutting table and positions
pattern on top sheet. Outlines pattern on sheet, using scribe. Guides saw around outline to cut out
hull or deck parts. Drills holes along edges of cutout parts at specified points to mark locations
for attachment of parts, using portable electric drill.
804.684-014 EXTRUSION BENDER (ship-boat mfg.)
Cuts and bends aluminum extrusions into specified
shapes for use as trim, fasteners, and bumper guards on fiberglass boats, using handtools and
portable power tools: Obtains precut extrusions from stock, or cuts extrusions to specified length,
using hacksaw. Places blocks in jig and bends extrusions to shape around blocks. Clamps
extrusions in position in jig and drills holes through extrusions, using power drill. Bolts
extrusions together, using wrench. Releases clamps and removes extrusions from jigs. Tapes
inner surface of extrusions to form watertight seal. Bends aluminum trim in jigs, and attaches
trim to exposed edges of parts, such as plastic panels and seats. Forces trim into position, using
rubber mallet. Crimps edges of trim to fasten trim in position, using crimping tool.
805 BOILERMAKERS
This group includes occupations concerned with assembling, erecting, and repairing boilers and related equipment, attachments, and accessories. Includes laying out, cutting, fitting and bolting, welding, or riveting heavy metal plates, boiler tubes, and castings.
805.131-010 SUPERVISOR, BOILERMAKING (struct. metal)
Supervises and coordinates activities of workers engaged
in assembly, erection, and repair of boilers, tanks, vats, and pressure vessels: Lays out reference
points of columns or plates on foundation, following blueprints. Directs workers in selection of
type and location of rigging and equipment to lift parts into position. Directs welders to assemble
unit. Lays out location and position of drums and $T3headers$T1 on frame to ensure specified
alignment of tubes. Verifies dimensions of accessories, such as chutes, fan stands, uptakes,
stacks, and ladders needed to adapt boiler or tank to location. Directs workers in repair of boilers,
tanks, vats, and pressure vessels. May construct templates of wood, paper, or sheet metal to
facilitate layout tasks. Performs other duties as described under SUPERVISOR (any industry)
Master Title. May be designated according to work activities or workers supervised as
Supervisor, Boilermaking Shop (struct. metal); Supervisor, Field Assembly-And-Erection (struct.
metal); Supervisor Mechanic, Boilermaking (struct. metal).
805.137-010 SUPERVISOR, BOILER REPAIR (any industry)
Supervises and coordinates activities of workers engaged
in maintenance and repair of stationary steam boilers and boiler house auxiliaries, performing
duties as described under SUPERVISOR (any industry) Master Title.
805.261-010 BOILERMAKER APPRENTICE (struct. metal)
Performs duties as described under APPRENTICE (any
industry) Master Title.
805.261-014 BOILERMAKER I (struct. metal) alternate titles: boilermaker, assembly and erection
Assembles, analyzes defects in, and repairs boilers,
pressure vessels, tanks, and vats in field, following blueprints and using handtools and portable
power tools and equipment: Locates and marks reference points for columns or plates on
foundation, using $T3master straightedge,$T1 squares, transit, and measuring tape, and applying
knowledge of geometry. Attaches rigging or signals crane operator to lift parts to specified
position. Aligns structures or plate sections to assemble boiler frame, tanks, or vats, using plumb
bobs, levels, wedges, dogs, or turnbuckles. Hammers, flame-cuts, files, or grinds irregular edges
of sections or structural parts to facilitate fitting edges together. Bolts or arc-welds structures and
sections together. Positions drums and $T3headers$T1 into supports and bolts or welds supports
to frame. Aligns water tubes and connects and expands ends to drums and headers, using tube
expander. Bells, beads with power hammer, or welds tube ends to ensure leakproof joints. Bolts
or welds casing sections, uptakes, stacks, baffles, and such fabricated parts as chutes, air heaters,
fan stands, feeding tube, catwalks, ladders, coal hoppers, and safety hatch to frame, using
wrench. Installs manholes, handholes, valves, gauges, and feedwater connection in drums to
complete assembly of water tube boilers. Assists in testing assembled vessels by pumping water
or gas under specified pressure into vessel and observing instruments for evidence of leakage.
Repairs boilers or tanks in field by unbolting or flame cutting defective sections or tubes,
straightening plates, using torch or jacks, installing new tubes, fitting and welding new sections
and replacing worn lugs on bolts. May rivet and caulk sections of vessels, using pneumatic
riveting and caulking hammers. May line firebox with refractory brick and asbestos rope and
blocks [BRICKLAYER, FIREBRICK AND REFRACTORY TILE (construction)]. May
fabricate such parts as stacks, uptakes, and chutes to adapt boiler to premises in which it is
installed [BOILERMAKER (struct. metal) II].
805.361-010 BOILERHOUSE MECHANIC (any industry) alternate titles: boiler mechanic; heating-equipment repairer; station mechanic
Maintains and repairs stationary steam boilers and boiler
house auxiliaries, using handtools and portable power tools: Cleans or directs other workers to
clean boilers and auxiliary equipment, using scrapers, wire brush and cleaning solvent. Inspects
and repairs boiler fittings, such as safety valves, regulators, automatic-control mechanisms, and
water columns, and auxiliary machines, such as pumps, draft fans, stokers, and burners. Replaces
damaged boiler tubes and plates [BOILERMAKER (struct. metal) I]. Repairs or replaces
high-pressure piping, using power saw, gas torch, threading die, and welding equipment. May
patch boiler insulation with cement. May paint surface of equipment, using brush. May perform
water pressure test by pumping water into system to determine location of leaks. May remove
and replace defective firebrick, using hammer and chisel. May operate lathe and milling machine
to repair or make parts, such as valve stems and pump shafts.
805.361-014 BOILERMAKER FITTER (struct. metal)
Positions, aligns, and secures structural parts and related
assemblies of pressure vessels, such as boilers, tanks, and vats in specified relationship for
subsequent permanent assembly by BOILERMAKER (struct. metal) I or WELDER,
BOILERMAKER (struct. metal). Locates and marks position of parts, using measuring tape,
transit, square, and plumb bob. Signals RIGGER (any industry) to lift parts into position. Aligns
parts to specified fit, using dogs, wedges, turnbuckles, jacks, hammers, and $T3drift pins.$T1
Cuts, files, and grinds seams and joints to attain specified fit, using cutting torch, file, and power
grinder. Straightens or reshapes bent plates or structure, using hammer, jacks, and torch. Clamps,
bolts, or tack-welds parts in place for final welding or bolting. Climbs framework or ladders to
position, fit, or secure parts. May fit plates, structures, or pipes to repair ships.
805.381-010 BOILERMAKER II (struct. metal) alternate titles: boilermaker mechanic
Assembles boilers, tanks, vats, and pressure vessels
according to blueprint specifications, using power tools and handtools: Reads blueprint to
determine location and relationship of parts. Connects firetubes to heads or watertubes to drums
and $T3headers$T1 of boilers, by expanding and belling ends, using tube expander and beading
ends, using power hammer. Drills and taps holes for installation of studs, using portable drill.
Tightens bolts to assemble frames, using hand or power wrenches. Mounts casings of watertube
boilers, or attaches davit heads, burners, or furnace casing to firetube boilers, using wrenches.
Bolts or screws accessories, such as manholes, handholes, fans, gauges, and valves to vessel,
using handtools or power wrenches. Replaces defective parts, using power wrenches, prying
bars, or handtools. May install and repair refractory brick [BRICKLAYER, FIREBRICK AND
REFRACTORY TILE (construction)]. May thread and install stay bolts, using pipe wrench and
dies. May remove and replace rivets and caulk seams to repair riveted shells and structures, using
pneumatic chisel, riveter, and caulking hammer. May cut out defective parts, using acetylene
torch. Distinguish from BOILERMAKER (struct. metal) I who assembles and repairs boilers and
related pressure vessels. May be designated according to work setting or location as Boilermaker,
Central Steam Plant (struct. metal); Boilermaker, Industrial Boilers (struct. metal); Boilermaker,
Ship (struct. metal).
805.664-010 BOILERMAKER HELPER II (struct. metal)
Assists boilermaking personnel in assembling, installing,
repairing, and testing steam boilers, pressure vessels, and other removable structures in ships,
central steam plants, and in industrial plants. Loads structural parts of boilers, pressure vessels, or
tanks on pallets, using hoist. Attaches slings to pallets or onto parts for moving by crane. Assists
in positioning parts in jigs and attaches clamps or other holding devices to fit parts together.
Grinds welds or seams to fit, using portable grinder. Removes boiler casings, grades, handrails,
manhole, and handhole covers to facilitate access to boilers or other vessels for repair, using
handtools. Assists in positioning boiler tubes as specified in boiler drums and $T3headers.$T1
Cleans scale from boiler tubes, using rotary pneumatic brush equipment. Mixes mortar used for
laying firebrick in firebox. Replaces and reassembles gratings, ladders, handrails, and other
disassembled structures after repairs are completed. Performs other duties as described under
HELPER (any industry) Master Title.
805.667-010 BOILER HOUSE INSPECTOR (any industry) alternate titles: boiler cleaner, chief
Visually inspects boilers and water and steam connection
pipes to locate leaks and defective parts. Notifies work crew of repairs to be made. Visually
inspects repaired boilers to ensure completion of repair job and notifies BOILER OPERATOR
(any industry) to resume operation of boiler. Inspects cleaning equipment, such as hand and
powered wire brushes and chipping tools, and orders replacements.
805.687-010 BOILERMAKER HELPER I (struct. metal)
Performs following tasks to assist BOILERMAKER
(struct. metal) I in assembly, erection, and repair of boilers, tanks, vats, and pressure vessels, in
field: Conveys tools, equipment, and parts to work area by hand or using handtrucks. Cleans
boilers and tanks, using scrapers and steam or water hoses. Cleans work area and places
salvageable material in bins. Attaches slings, ropes, or cables to objects, such as plates, tubes,
and drums, following signals of RIGGER (any industry). Positions and holds parts for
BOILERMAKER (struct. metal) I to fit, clamp, or weld parts in specified alignment. Bolts or
unbolts assemblies, using handtools, such as wrenches, screwdrivers, and prying bars. Performs
other duties as described under HELPER (any industry) Master Title.
806 TRANSPORTATION EQUIPMENT ASSEMBLERS AND RELATED OCCUPATIONS
This group includes occupations concerned with assembling transportation and related equipment, such as motor vehicles, aircraft, rail equipment, motorcycles and bicycles, boats, and components, parts, and accessories. Body work is included in Group 807, and painting is included in Group 845.
806.130-010 SUPERVISOR, ENGINE ASSEMBLY (engine-turbine)
Supervises and coordinates activities of workers engaged
in assembly of internal combustion engines: Reviews routing sheets to determine type of engine
to assemble. Examines engine parts at assembly bench or line for agreement with routing sheet.
Confers with supervisor to arrange assembly line, supplies, and parts to facilitate assembly of
engines. Corrects stoppages on line by reassigning workers, reporting breakdown of machines to
maintenance department, or supervising repair of machines. Sets up arbor presses, special jigs,
and holding fixtures for assembly of engines. Performs other duties as described under
SUPERVISOR (any industry) Master Title.
806.131-010 SUPERVISOR, ALUMINUM BOAT ASSEMBLY (ship-boat mfg.)
Supervises and coordinates activities of workers engaged
in assembly of aluminum boats: Trains and assists workers in performance of tasks, such as
cleaning, drilling, riveting, painting, and inspecting aluminum boats and component parts.
Performs other duties as described under SUPERVISOR (any industry) Master Title.
806.131-014 SUPERVISOR, ASSEMBLY (motor-bicycles)
Supervises and coordinates activities of workers engaged
in assembling and repairing forks, frames, transmissions, or other motorcycle components:
Trains workers in assembly and repair procedures. Performs duties as described under
SUPERVISOR (any industry) Master Title. May be designated according to department as
Supervisor, Frame Assembly (motor-bicycles); Supervisor, Motorcycle And Wheel Assembly
(motor-bicycles); Supervisor, Transmission And Fork Assembly (motor-bicycles). May
supervise and coordinate activities of workers engaged in assembly and repair of bicycles,
wheels, and parts.
806.131-018 SUPERVISOR, BOAT OUTFITTING (ship-boat mfg.)
Supervises and coordinates activities of workers engaged
in outfitting and installing engines in fiberglass boats: Trains and assists workers in performance
of tasks, such as installing engines and outfitting boats with such fixtures as metal trim, seats,
and windshields. Inspects engine placement for conformance to specifications, using rulers and
levels. Rubs fingers over boat surfaces to detect rough edges. Confers with other supervisory
personnel to coordinate interdepartmental workflow. Coordinates loading and shipping
schedules. Performs other duties as described under SUPERVISOR (any industry) Master Title.
806.131-022 SUPERVISOR, ERECTION SHOP (railroad equip.)
Supervises and coordinates activities of workers engaged
in fitting, welding, and riveting railroad car components, such as beams, center sills,
crossbearers, sides, ends, and roofing, to make car framework. Performs duties as described
under SUPERVISOR (any industry) Master Title.
806.131-026 SUPERVISOR, INSPECTION AND TESTING (motor-bicycles)
Supervises and coordinates activities of workers engaged
in inspecting and testing motorcycle parts and assemblies: Examines and measures rejected parts
and assemblies to determine type of defect. Notifies engineering personnel of malfunctioning
inspecting and testing equipment. Trains workers in inspecting and testing procedures. Performs
duties as described under SUPERVISOR (any industry) Master Title.
806.131-030 SUPERVISOR, RIGGER (ship-boat mfg.)
Supervises and coordinates activities of workers engaged
in installation and repair of rigging, and in hoisting and positioning machinery, equipment, and
structural parts aboard ships. Performs duties as described under SUPERVISOR (any industry)
Master Title.
806.131-034 SUPERVISOR, SHIPFITTERS (ship-boat mfg.)
Supervises and coordinates activities of workers engaged
in fabricating and installing metal structural parts, such as bulkheads, plates, and frames in ships.
Inspects installations, such as decks and engine foundations, for conformance with specifications.
May supervise workers engaged in repairing structural parts of ships. May direct moving and
launching of ships. Performs other duties as described under SUPERVISOR (any industry)
Master Title.
806.131-038 SUPERVISOR, INSPECTION (aircraft mfg.)
Supervises and coordinates activities of workers engaged
in inspecting and testing raw materials and manufactured products in accordance with customer
and company quality standards. Performs other duties as described under SUPERVISOR (any
industry) Master Title.
806.131-042 SUPERVISOR, PRODUCTION DEPARTMENT (aircraft mfg.)
Supervises and coordinates activities of workers engaged
in fabricating, assembling, modifying, or repairing parts, assemblies, tooling, and related items
used in manufacturing aircraft and space vehicles: Analyzes work orders, schematics, and other
specifications to determine parts and assemblies requiring fabrication, modification, or repair.
Trains employees in work methods and procedures. Inspects work to ensure adherence to
standards and specifications. Requisitions replacement materials, tools, and equipment. Performs
other duties as described under SUPERVISOR (any industry) Master Title.
806.134-010 SUPERVISOR, MOTOR VEHICLE ASSEMBLY (auto. mfg.)
Supervises and coordinates activities of workers engaged
in assembling motor vehicles, such as automobiles, trucks, buses, or limousines: Directs workers
in welding, assembly, inspection, and repair techniques, utilizing knowledge of assembly
procedures and specifications. Confers with other supervisory personnel to coordinate activities
of individual departments within plant. Assigns training of new employees to qualified workers
or performs training duties. Performs other duties as described under SUPERVISOR (any
industry) Master Title. May be designated according to component assembled or installed as
Supervisor, Engine Assembly (auto. mfg.); Supervisor, Seat Assembly (auto. mfg.); or stage of
assembly as Supervisor, Body Assembly (auto. mfg.); Supervisor, Chassis Assembly (auto.
mfg.); Supervisor, Final Assembly (auto. mfg.); Supervisor, Trim Assembly (auto. mfg.);
Supervisor, Truck-Trailer Assembly (auto. mfg.).
806.134-014 SUPERVISOR, FIBERGLASS BOAT ASSEMBLY (ship-boat mfg.)
Supervises and coordinates activities of workers engaged
in laminating fiberglass casts on boat molds and assembling fiberglass boats and component
parts: Reads work orders and blueprints to determine materials needed and requisitions materials.
Trains and assists workers in performance of tasks, such as laminating, assembling, painting, and
inspecting boats and component parts. Visually and tactually inspects component parts of boats
to detect air pockets, defects in thickness, or other failures to conform to blueprint specifications.
Performs other duties as described under SUPERVISOR (any industry) Master Title. May
supervise workers engaged in laminating and assembling ship components made of fiberglass
and be designated Supervisor, Fiberglass-Ship-Component Assembly (ship-boat mfg.).
806.137-010 SUPERVISOR, CAR INSTALLATIONS (railroad equip.)
Supervises and coordinates activities of workers engaged
in installing doors, walls, flooring, insulation, heaters, ventilators, generators, and other
equipment and materials in exteriors and interiors of railroad cars. Performs duties as described
under SUPERVISOR (any industry) Master Title.
806.137-014 SUPERVISOR, ORDNANCE TRUCK INSTALLATION (ordnance)
Supervises and coordinates activities of workers engaged
in assembly and installation of tools, equipment, and materials in ordnance mobile shop trucks:
Directs assembly and installation in truck bodies, of benches, tools, and machinery according to
diagrams and blueprints. Performs other duties as described under SUPERVISOR (any industry)
Master Title.
806.137-018 SUPERVISOR, SHIPPING TRACK (railroad equip.)
Supervises and coordinates activities of workers engaged
in final assembly and preparation of railroad cars for shipment to customers: Trains new workers
in performance of tasks, such as installing exterior fixtures, touching up stenciled letters and
designs, sandblasting to clean exterior surfaces, caulking to waterproof, and testing and adjusting
air brake systems of railroad cars. Monitors performance of tasks, machinery and equipment, and
condition of work areas to ensure adherence to company standards. Reports machinery and
equipment malfunctions to maintenance personnel. Performs other duties as described under
SUPERVISOR (any industry) Master Title.
806.137-022 QUALITY ASSURANCE SUPERVISOR (auto. mfg.)
Supervises and coordinates activities of workers engaged
in inspecting and testing assembled motor vehicles, components, and parts, as vehicles and
subassemblies proceed through stages of assembly process, applying knowledge of quality
assurance standards and procedures: Reviews quality assurance instructions, assembly
specifications, and production schedules to determine method of conducting inspections and
tests, sequence of operations, and work assignments. Directs workers in quality assurance
inspection and testing, to assure that establishment and regulatory standards are met. Assigns
training of new workers to qualified workers. Reviews reports and confers with quality
assurance, production, management, and engineering personnel to solve work-related problems.
Performs other duties as described under SUPERVISOR (any industry) Master Title. May be
designated according to stage of assembly as Quality Assurance Supervisor, Body (auto. mfg.);
Quality Assurance Supervisor, Trim (auto. mfg.); Quality Assurance Supervisor, Chassis (auto.
mfg.); Quality Assurance Supervisor, Final (auto. mfg.).
806.261-010 INTERNAL-COMBUSTION-ENGINE INSPECTOR (engine-turbine) alternate titles: inspector and tester; inspector; erector
Inspects internal combustion engines after test for
conformance to blueprints and specifications, using measuring instruments and handtools:
Reviews performance test report and compares log data, such as temperature, lubrication
compression, horsepower, fuel consumption, and manifold pressure with specifications. Signs
inspection tag to release engines from test floor or analyzes data to locate assemblies and parts
not functioning according to specifications. Measures dimensions of disassembled parts and
assemblies, such as pistons, cylinder liners, valves, bearings, shafts, governors, injectors, or
carburetors, and clearances between moving and stationary parts, using scale, micrometers,
special tools, and gauging setups. Compares measurements with specifications to locate faulty
parts. Records findings and notifies supervisor of results of inspection. May inspect incoming
materials for conformance with specifications. May disassemble engines during inspection
process. May supervise crating and shipping of engines to consignees. May be designated
according to type of engine inspected as Diesel-Engine Inspector (engine-turbine);
Gasoline-Engine Inspector (engine-turbine).
806.261-014 RIGGER (ship-boat mfg.) alternate titles: loft rigger; outside rigger
Fabricates, installs, and repairs rigging and
weight-handling gear on ships and attaches hoists and pulling gear to rigging to lift, move, and
position machinery, equipment, structural parts, and other heavy loads aboard ship: Forms slings
and towing bridles by looping and splicing cable or by crimping metal sleeve around cable end
and body of cable, using crimping tool. Splices and ties rope to form nets, ladders, and other
rigging. Installs hooks, swivels, and turnbuckles in rigging. Reeves lines through blocks and
pulleys. Sews canvas or leather covers on rigging at friction points, using sail twine and
sailmaker's palm and needle. Selects and attaches gear, braces, and cushions, according to weight
and distribution of load, availability of hoisting machinery, and presence of obstacles, such as
ship's structural members and jutting buildings, which might interfere with maneuverability of
incorrectly rigged hoisting gear. Signals workers operating cranes or other equipment to move
load. Installs beam clamps, pad eyes, gallows frames, and other supporting structures for rigging
gear. Controls movement of heavy equipment through narrow openings or in confined spaces,
using jacks, pulley blocks, chainfalls, and rollers. Lays out and handles lines, snubs lines on
cleats or bollards, or hauls in lines with capstans to assist SHIPWRIGHT (ship-boat mfg.) in ship
drydocking operations. Installs or repairs ship's rigging, such as mast or antenna rigs, small boat
handling gear, and winch or windlass rigging. Installs masts, booms, yardarms, and gaffs,
working aloft as required. Rigs and hangs scaffolds and stages that require blocks and pulleys.
806.261-018 RIGGER APPRENTICE (ship-boat mfg.) alternate titles: erector appentice
Performs duties as described under APPRENTICE (any
industry) Master Title.
806.261-022 TESTER, ROCKET MOTOR (aircraft mfg.) alternate titles: tester, rocket engine
Test fires rocket motor or rocket engine to determine
performance characteristics, using testing, measuring, and recording instruments and equipment,
and mathematical formulas: Positions, or directs other workers to position, motor or engine on
test stand, using hoist or overhead crane. Attaches measuring and testing instruments, controls,
and computerized data acquisition equipment, using handtools. Test operates motor or engine for
specified test periods under varying operational conditions to determine performance
characteristics, such as motor thrust, chamber pressure, and burn rate. Calculates performance
data using computer, calculator, and standard formulas. Records and interprets test results for
analysis by engineers or others.
806.261-026 MARINE-SERVICES TECHNICIAN (ship-boat mfg.)
Repairs and maintains boats and similar vessels in marine
service facility: Examines repair or installation orders, drawings, and vessel, utilizing knowledge
based on past experience to determine extent of repairs required or modifications necessary for
installation of equipment, accessories, and hardware. Consults with supervisor regarding
installation or repair problems, sequence of operations, and time required to complete repair or
installation. Removes vessels from water, using movable lift crane or marine railway. Positions
and secures blocking at bottom and sides of vessels according to size, weight, and weight
distribution of vessels, using fasteners, handtools, and power tools. Removes flaked paint,
barnacles, and encrusted debris from hulls of vessel, using scrapers, scrubbers, power washers,
and sandblast equipment. Removes damaged or rotted sections from wooden or fiberglass
vessels, using drill, saw, and handtools. Fabricates and installs wooden replacement parts, using
drawings, measuring instruments, work aids, handtools, power tools, and woodworking machines
and equipment, such as saws, drill press, shaper, planer, and steam cabinet. Caulks wooden hulls
with cotton to prevent leaks. Grinds and sands edges around removed fiberglass sections. Mixes
fiberglass bonding resin and catalyst, cuts fiberglass cloth to size, and impregnates cloth with
mixture. Positions layers of impregnated cloth over damaged area, and smooths area to match
contour of hull, using rollers, squeegee, and power sander. Mixes and applies paint or gel coat to
boats with hand and spray equipment, utilizing knowledge of color mixing, matching techniques,
and application procedures. Tests engine, transmission, rigging, propeller, navigational, and
related systems to diagnose malfunctions, using various measuring instruments. Replaces or
repairs defective components, or fabricates new components. Installs and tests steering gear,
sanitation and refrigeration systems, cabinetry, electrical systems and accessories, hardware,
trim, and related components, following manufacturer's instructions and drawings.
806.261-030 INSPECTOR, ASSEMBLIES AND INSTALLATIONS (aircraft mfg.) alternate titles: inspector, assembly
Inspects assemblies, such as fuselage, tail, and wings,
joining of assemblies into major structure, installation of parts, equipment, and accessories, or
complete aircraft for conformance to specifications and quality standards: Reads and interprets
blueprints, engineering documents, and inspection manuals and procedures to determine methods
and sequence of inspection. Examines parts and assemblies for physical characteristics, such as
surface finish, color, and texture, and for defects, such as cracks, scratches, and loose
connections. Measures parts and assemblies for dimensional accuracy and adherence to blueprint
specifications. Inspects assembly, mating, and installation of parts, assemblies, and equipment
for alignment, fit, clearance, tension, throw limits, torque, and related factors, using fixtures, jigs,
and precision measuring and checking instruments, such as scales, protractor, tensiometer, and
gauges. Conducts or witnesses functional or operational tests of partial or completed units, such
as landing gear, auto pilot, engine controls, and rudders, to verify conformance to specifications,
using test equipment. Accepts or rejects assemblies or installations, and recommends repair,
rework, or replacement of component parts. Confers with engineering, production, and
inspection personnel to exchange inspection information. May be designated according to
assembly or installation inspected as Inspector, Subassembly (aircraft mfg.); Inspector, Final
Assembly (aircraft mfg.); Inspector, Final Assembly, Electrical (aircraft mfg.); Inspector, Final
Assembly, Mechanical (aircraft mfg.); Inspector, Structures (aircraft mfg.); Inspector, Engines
And Components Assembly (aircraft mfg.); Inspector, Experimental Assembly (aircraft mfg.);
Inspector, Electrical And Electronic Installations (aircraft mfg.).
806.261-034 INSPECTOR, MATERIAL DISPOSITION (aircraft mfg.)
Inspects rejected or obsolete aircraft parts, assemblies, or
materials to determine disposition, utilizing knowledge of production processes, repair methods,
and cost, using precision measuring instruments: Reviews rejection slips to determine method of
inspection required. Inspects and measures parts to determine nature and extent of defect, using
surface plate or table and precision measuring instruments, such as calipers, gauges, and
micrometers. Compares inspection results with specifications and consults with manufacturing,
engineering, and other personnel to determine possibility and practicability of salvaging rejected
parts, assemblies, or materials. Evaluates inspection data, considering value, costs involved,
production delays, quality, appearance, and related factors, and recommends final disposition,
such as scrap, return to vendor, salvage, or rework. Records inspection results and
recommendations for disposition of parts, assemblies, or materials. May investigate rejections of
parts and assemblies to determine corrective action to prevent recurrence and be designated
Material Review Board Representative, Quality Control (aircraft mfg.).
806.261-038 INSPECTOR, MISSILE (aircraft mfg.)
Inspects and tests missile components and ground support
equipment, according to blueprints and specifications, using precision measuring instruments and
test equipment: Examines components of missile systems, such as electrical, electronic,
instrumentation, mechanical, propulsion, hydraulic, and pneumatic, for conformance to quality
standards. Tests functional performance of system components, using test equipment. Inspects
and measures parts and assemblies for alignment, location, dimension, fit, location of bolt and
rivet holes, and fastening to ensure conformance to blueprints and specifications, using jigs,
fixtures, sight levels, and precision measuring instruments. Inspects ground equipment, such as
missile boosters, launch pads, and shelters, for conformance to standards and specifications.
Visually and tactilely examines ablative coating on exterior surfaces of missile to ensure uniform
application. Conducts or witnesses operational testing to verify that missile systems adhere to
specifications. Analyzes inspection and test results and prepares inspection reports indicating
acceptance, rejection, or rework required. Confers with customers, engineering, production, and
inspection personnel to exchange information, such as test results or proposed modifications to
missile system. May inspect and test missile systems prior to flight or delivery to customer and
be designated Inspector, Missile Final Assembly (aircraft mfg.); Missile Inspector, Preflight
(aircraft mfg.). May inspect space vehicle components during final assembly and be designated
Space Vehicle Inspector, Preflight (aircraft mfg.).
806.261-042 INSPECTOR, OUTSIDE PRODUCTION (aircraft mfg.)
Inspects and tests aircraft, space capsule, and missile
parts, assemblies, and materials at subcontractor's plant or airline maintenance base for
conformance to engineering requirements and specifications, using blueprints, test equipment,
and precision measuring instruments: Sets up and adjusts hardness testers to test metal parts for
specified hardness. Inspects dimensions, alignment, and assembly of machined parts and tools,
such as landing gears, brakes, gear boxes, jigs, and fixtures, using measuring instruments and
devices, such as surface plate, height gauges, calipers, and micrometers. Approves or rejects
parts, assemblies, and materials, and prepares inspection reports. Consults with vendors and
subcontractors regarding interpretation of specifications, rejection, rework, salvage or other
disposition of parts, and related issues. May inspect surfaces of metal parts and assemblies
subsequent to or following chemical milling, heat treating, and micro-particle cleaning for
defects or surface contaminants, using inspection devices. May examine and test ordnance
devices and pyrotechnic apparatus, such as ejection seats, under simulated operating conditions
to ensure specified operational characteristics. May specialize according to parts inspected, such
as machined parts, plastics, sheet metal, and precision assemblies, or according to process
involved, such as welding or electroplating.
806.261-046 INSPECTOR, PLASTICS AND COMPOSITES (aircraft mfg.)
Inspects and tests plastic and composite aircraft and
aerospace parts, assemblies, and structures for work quality, dimensional accuracy, and
conformance to engineering drawings and specifications, using precision measuring and testing
instruments and equipment: Reads inspection logs and operation sheets to determine nature and
sequence of inspection. Reviews blueprints and production diagrams to visualize layout and
assembly procedures, locate critical references, determine parts and materials requirements,
dimensions, and finish specifications. Inspects laminated and molded structures during all phases
of fabrication and assembly to ensure adherence to specifications. Visually inspects parts and
assemblies for fissures, porosity, delaminations, contour, and other physical characteristics.
Measures parts and assemblies for dimensional accuracy, using precision measuring instruments,
templates, jigs, and fixtures. Verifies location of installed fasteners and hardware. Reads
pyrometers, timers, and pressure instruments to verify that operation of curing ovens and other
equipment conforms to specifications. Examines assembly surfaces subsequent to curing to
ensure specified smoothness and evenness of finish. Sets up and operates test equipment to
perform pressure and functional testing of parts and assemblies, and to measure physical
properties, such as thickness and hardness. Calculates and records test results. Accepts or rejects
parts and assemblies, and prepares documentation to record inspection results, rework required,
and disposition of unacceptable products. Confers with production, liaison, inspection, and other
personnel to coordinate inspection process and to discuss inspection results. May inspect and test
bonding of parts from metal and nonmetallic materials, such as graphite and fiberglass, and be
designated Metal Bond Inspector (aircraft mfg.). May be designated by material or process as
Inspector, Advanced Composite (aircraft mfg.); Inspector, Plastics Fabrication-Developmental
(aircraft mfg.); Inspector, Production Plastic Parts (aircraft mfg.); Inspector, Structural Bonding
(aircraft mfg.).
806.261-050 OPERATIONAL TEST MECHANIC (aircraft mfg.) alternate titles: systems checkout mechanic
Conducts final operational testing and troubleshooting of
entire electrical, hydraulic, oxygen, pneumatic, fuel, surface control and rigging systems, and
component parts installed in aircraft, under simulated flight conditions, according to blueprints,
diagrams, engineering documents, and specifications, using precision instruments and test
equipment: Locates and disassembles structural, mechanical, electrical, or other parts and
assemblies to facilitate testing, using blueprints, diagrams, handtools, and power tools. Attaches
fittings, clamps, lines, and hoses to test equipment, such as hydraulic test bench, pressure or
vacuum test cart, and fuel quantity calibration equipment, and connects test equipment to system
components to be tested. Operates test consoles, test equipment, and aircraft controls, or observes
operation of system components, such as control surfaces and landing gear, being operated by
other workers to determine system performance under simulated flight conditions.
Communicates with other workers during system checkout, using radio headset or other
communication device. Operates steering cart or aircraft controls to move aircraft. Interprets and
analyzes test results to diagnose malfunctions. Adjusts, replaces, or repairs defective
components, or documents rework to be completed by others. Records operational test and
rework information. Fabricates test aids as required. May perform operational testing of specific
electrical, mechanical, or other aircraft system and be designated Checkout Mechanic, Hydraulic
And Rigging (aircraft mfg.); Electrical Checkout Mechanic (aircraft mfg.); Mechanic, Electrical
Operational Test (aircraft mfg.); Mechanic, General Operational Test (aircraft mfg.).
806.264-010 HULL INSPECTOR (ship-boat mfg.)
Inspects construction of hulls, compartments, tanks, and
decks of ships for conformance to plans and specifications: Examines hulls, hull fittings, and
riveting for defects, and alignment of plating and framing. Inspects painted surfaces and caulked
edges and seams. Observes testing of tanks, decks, and compartments for strength of material
and watertightness. Opens and closes doors, manhole covers, hatches, and hull valves, by hand or
remote controls, to verify fit and ease of operation. Inspects heating and ventilation systems to
verify size of vent ducts, and to ensure that installation meets specifications. Starts blowers, and
measures volume and velocity of air in system, using measuring devices, such as meters and
gauges. Inspects piping and valves of ship's service system during pressure test for leakage and
strength of material. Records inspection data. May inspect commissioned vessels, afloat or in
drydock, for corrosion or deterioration in outer hull, double bottoms, sea chests, and other
structural parts.
806.264-014 INSPECTOR, AIRCRAFT LAUNCHING AND ARRESTING SYSTEMS (government ser.)
Inspects mechanical and structural construction and
installation, and monitors operational testing of aircraft catapults and arresting gear systems used
on aircraft carriers, according to contract specifications: Examines system components, such as
pumps, valves, cables, and air and steam lines for defects and faulty installation. Compares
operational functioning with contract specifications to ensure serviceability and safety. Tests
questionable components, using standard instruments and gauges. Monitors operational testing of
equipment and assists in determining causes of malfunctioning equipment. Prepares reports of
findings to facilitate modifications.
806.281-010 DYNAMOMETER TESTER, ENGINE (auto. mfg.) alternate titles: engine tester
Tests completed motor vehicle engines prior to mounting
in chassis, using conventional or computerized dynamometer, and adjusts and repairs engines to
ensure performance conforms to specifications: Lifts engine onto stand, using hoist, and aligns
and bolts engine in place. Bolts coupling to dynamometer and engine shaft and attaches fuel and
coolant lines, using handtools. Starts engine to drive dynamometer. Reads gauges on instrument
panel to determine that power developed at specified speeds, timing, and other engine
specifications meet standards. Screws gauge into spark plug opening of successive cylinders
while engine is running to verify compression ratios. Reverses drive by cutting off engine and
moving switches, causing dynamometer to drive engine. Reads gauges to determine power
necessary to turn engine. Adjusts carburetor, sets clearances between tappets and valves, and
regulates timing, using feeler gauge, timing light, and handtools. Listens for internal noise, such
as piston slap, knocks, taps, and gear noises that indicate irregularities in engine operation, using
stethoscope-like instrument, and determines location and cause of malfunctions. Repairs or
replaces carburetor, spark plugs, and fuel pump, or fills out report for repairs involving
disassembly of engine. May test engine mounted on chassis and be designated Dynamometer
Tester, Chassis (auto. mfg.).
806.281-014 EXPERIMENTAL MECHANIC, ELECTRICAL (motor-bicycles)
Builds, modifies, and tests electrical parts to improve
motorcycle performance, using handtools, metal fabricating machines, and testing equipment:
Positions and clamps parts in fixtures on test bench. Attaches oscilloscope, pyrometer, voltmeter,
spark tester, or other test equipment to armature coil, generator, spark plugs, voltage regulator, or
other electrical parts. Reads dials and meters to determine amperage, voltage, electrical output
and input at specified operating temperature, and to detect open circuits, short circuits, or other
electrical malfunctions. Analyzes performance of parts tested to determine deviation from
specifications. Disassembles and examines parts to determine cause of malfunction, using
handtools. Operates drill press, grinders, engine lathe, or other machines to modify parts tested or
to fabricate experimental parts for testing. Compiles and submits reports of test results to
engineering department and recommends design or material changes.
806.281-018 FINAL INSPECTOR, MOTORCYLES (motor-bicycles)
Inspects and tests new motorcycles prior to shipment to
ensure conformance with specified standards, using mechanic's handtools and specification
sheets: Turns screws and bolts to adjust brake, carburetor, clutch, or timing of motor to attain
specified performance, using handtools. Activates motor and runs stationary motorcycle at
various speeds, and records unusual sounds or vibration in motor, rear end, or transmission.
Drives motorcycle over test area to detect malfunctions in engine and defects in body assembly.
Observes instrument dials and gauges on dashboard and records deviations from standards, such
as performance vibration, low oil pressure, discharging battery, or stiff action. Compiles written
report approving unit for shipment or specifies reason for disapproval. When test riding only,
may be designated Test Rider (motor-bicycles).
806.281-026 INSPECTOR, PRECISION ASSEMBLY (aircraft mfg.)
Inspects and tests precision parts and assemblies, such as
landing gear, control columns, boosters, and impellers, used in manufacturing aircraft and
aircraft engines, for conformance to blueprints, drawings, and other specifications, using
precision measuring instruments and testing equipment: Visually examines parts for
completeness, relationship of component parts, work quality, and obvious defects. Measures
clearances, dimensions, alignment, mesh, and fit of component parts, using precision measuring
instruments, such as boroscope, micrometers, calipers, and gauges. Compares measurements to
blueprints, drawings, and specifications to determine if parts conform to acceptable tolerances.
Connects assemblies to bench test equipment, and conducts functional and continuity tests to
determine if working mechanisms adhere to established standards. Records inspection results to
document acceptance, rejection, or rework required of inspected parts and assemblies. May plan
method and sequence of inspection and testing when written information is not provided.
806.281-058 CARPENTER, PROTOTYPE (ship-boat mfg.)
Fits and installs bulkheads, sole, and cabinets in
prototype fiberglass boats, and cuts pattern for production sailboats: Reads preliminary
blueprints to determine bulkhead dimensions and position. Transfers dimensions to marine
plywood, using tape measure, square, and marking devices. Cuts wood to specified dimensions,
using portable electric saw. Lifts and carries wood and climbs scaffolds to position plywood in
hull. Pushes and pulls to position bulkhead in accordance with specifications. Marks and trims
bulkhead to remove excess material and ensure bulkhead matches hull contour. Attaches
bulkhead to pawl with clamps to immobilize bulkhead. Applies liquid adhesive to back of trim
fabric and surface to be covered, using brush. Lays fabric on adhesive-coated area and smooths
material with hands to remove wrinkles. Slides and shoves prebuilt cabinets into specified
position. Transfers measurements of fitted parts to plywood, using tape measure, square, and
marking devices. Cuts wood, using portable electric saw, to make pattern for production sailboat.
806.283-010 TEST DRIVER II (auto. mfg.)
Drives prototype or experimental vehicles, such as
automobiles, trucks, motor homes, or buses, under test conditions to obtain performance data:
Drives vehicle over test tracks, city streets, or highways to perform specified tests. Gathers data
on vehicle performance, such as braking action, stability, and maneuverability. Listens for
unusual noises from engine, transmission, differential, and body parts, indicating possible
defects. Copies readings from special test equipment. Records information, such as miles
traveled and gas, oil, or water consumed, brake operation, noises detected, and general
performance on standard form. May install special testing equipment specified for tests. May
perform maintenance duties, such as gassing car, changing oil, or lubricating car.
806.283-014 TEST DRIVER I (auto. mfg.) alternate titles: car tester; chassis driver; overland driver; road tester
Drives completed motor vehicle, as vehicle comes from
assembly line, on proving ground under simulated road conditions, and observes performance to
detect mechanical and structural defects: Examines vehicle before road testing to ensure that
equipment, such as electrical wiring, hydraulic lines, and fan belts, are installed as specified, and
verifies that vehicle has been serviced with oil, gas, and water. Drives vehicle to simulate actual
driving conditions. Listens for rattles and excessive mechanical noise, and moves controls to test
functioning of equipment, such as horn, heater, wipers, and power windows. Writes inspection
report on standardized form indicating defects or malfunctions.
806.361-014 ASSEMBLER-INSTALLER, GENERAL (aircraft mfg.) alternate titles: line assembler, aircraft
Builds up and joins structural assemblies, such as wing,
tail, and fuselage, and installs functional units, parts, or equipment, such as landing gear, control
surfaces, doors, stowage units, fuel and oil tanks, wire harnesses, and floorboards, according to
specifications, using handtools and power tools: Locates and marks reference points and holes
for installation operations, using jigs and templates, or measures from previously established or
marked station lines or index points, using measuring instruments, such as scales, micrometer,
and square. Cuts, trims, files, drills, reams, cements, or solders assembled units prior to
installation, using handtools and power tools. Bolts, screws, or rivets accessories, such as
brackets, pulleys, and clips to fasten, support, or hang components and installations. Aligns and
fits structural assemblies manually or signals OVERHEAD CRANE OPERATOR (any industry)
921.663-010 to position assemblies for joining. Bolts, clamps, and rivets assemblies to fuselage.
Installs functional units, parts, or equipment in structural assembly according to blueprints and
specifications, using handtools and power tools. Inspects and tests installed units, parts, and
equipment to ensure that fit, clearance, alignment, and functional performance comply with
standards, using measuring instruments and test equipment.
806.361-018 FINAL INSPECTOR, TRUCK TRAILER (auto. mfg.)
Examines assembled truck trailers for conformance to
manufacturing specifications: Measures parts and compares dimensions with work orders and
blueprints, using steel tape, fixed gauges, and micrometers. Inspects electrical wiring, following
wiring diagrams and color codes. Compares part numbers with assembled units to determine that
undercarriage, braking system, wheels, tires, and latching support meet specifications. Examines
welded and painted surfaces for flaws. Records type of items examined and defects found.
Stamps items that meet specifications.
806.361-022 INSPECTOR, FABRICATION (aircraft mfg.)
Inspects metallic and nonmetallic aircraft parts, such as
extrusions, tubing, skins, access doors, fuel and oil tank sections, and air ducts, for conformance
to standards and specifications: Reads and interprets inspection manuals, blueprints, engineering
drawings, and specifications to determine inspection method and procedures and allowable
tolerances. Examines parts for defects, such as cracks, corrosion, pits, and stress and fatigue
marks. Measures dimensions, contours, trim lines, angles, radii, and coordination of parts for
conformance to blueprints and specifications, using precision measuring instruments and devices,
such as surface plate, surface table, micrometers, calipers, protractor, and contour templates.
Calculates allowable dimensional deviations, utilizing knowledge of shop math. Verifies
configuration of component parts and location of fastener holes, using check fixtures and
measuring instruments. Inspects welding, heat treating, bonding, brazing, and machining of parts
for conformance to specifications. Observes or conducts testing of parts to ensure that functional
performance and physical characteristics conform to fabrication standards and specifications,
using testing and measuring equipment. Accepts or rejects parts and records inspection results.
Discusses inspection and test results with quality assurance, production, and engineering
personnel. May review inspection results prepared by other inspectors. May be designated
according to fabrication process involved as Inspector, Machined Parts (aircraft mfg.); Inspector,
Sheet Metal Parts (aircraft mfg.); Inspector, Welded Parts (aircraft mfg.).
806.361-026 NEW-CAR GET-READY MECHANIC (automotive ser.; retail trade) alternate titles: car checker; make-ready mechanic
Inspects and services new automobiles on delivery to
dealer or customer, and makes minor repairs or adjustments to place vehicle in salable condition,
using handtools, portable power tools, and specification sheets: Inspects vehicle for obvious
damage and missing major components. Records discrepancies and signs acceptance slip for each
vehicle delivered. Inspects vehicle for loose or misaligned items, such as trim, doors, and
hardware, and positions defective items according to specifications, using handtools. Starts
engine and drives automobile to test steering, brakes, transmission, and engine operation.
Activates power equipment, such as electric windows, seats, radio, horn, lights, and directional
signals to ensure specified operating standards. Washes car and vacuums interior. Inspects
surfaces to detect minor chips and scratches in paint and touches up imperfections, using brush
applicator and factory-supplied matching paint. Installs optional equipment specified by
customer or dealer, such as outside mirrors, rugs, and seat covers, using handtools. Installs
standard components, such as hubcaps and wiper blades, using handtools. Pours antifreeze into
radiator according to seasonal requirements. Polishes car to remove preservative coating and road
film accumulated during transit. May spray undercoating material on vehicle, using spray gun.
May tune engine, using mechanic's tools and test equipment. May install or repair major
mechanical, hydraulic, or electromechanical equipment, such as radios, air-conditioners, power
steering units, and power brakes, using mechanic's handtools.
806.361-030 AIRCRAFT MECHANIC, ARMAMENT (aircraft mfg.) alternate titles: armament assembler; armament installer
Assembles, installs, and adjusts aircraft armament parts,
assemblies, and accessories, according to specifications, using handtools, power tools, and
measuring instruments: Cleans and oils armament parts, units, and accessories. Attaches
armament mounts to aircraft, using handtools and power tools. Assembles armament system
components, such as guns, gun cameras, bomb racks, missile pods, and firing devices, using
measuring instruments, handtools, and power tools. Installs parts, assemblies, and accessories in
specified location on aircraft, using handtools, power tools, and lifting devices. Installs and
connects control cables to electronically controlled units, using handtools, ring locks, cotter keys,
threaded connectors, turnbuckles, and related devices, and adjusts cables to specified tolerances.
Aligns, adjusts, and synchronizes aircraft armament, using sighting devices and handtools. Tests
functional performance of installed units and adjusts, repairs, or replaces malfunctioning units.
Prepares and loads live ammunition, missiles, and bombs onto aircraft, according to established
procedure. May assist in operational checkout of entire armament system, including test firing,
on ground or during test flight.
806.364-010 INSPECTOR, EXHAUST EMISSIONS (auto. mfg.)
Inspects and tests motor vehicle emission control
systems, using handtools and computerized testing equipment: Attaches test circuit leads to
vehicle ignition system and inserts exhaust probe in tail pipe. Starts and accelerates engine to
specified speed. Observes dials and meters of testing equipment to determine exhaust emission
content and records readings on chart. Compares computer printout to exhaust emissions chart to
detect variations. Examines emission control systems to determine cause of faulty operation.
Adjusts and replaces defective parts, using handtools. Records incidence of recurring defects and
consults with department heads or plant engineers to initiate corrective measures.
806.367-010 UTILITY WORKER, LINE ASSEMBLY (auto. mfg.) alternate titles: group leader; team coordinator
Determines conditions impeding flow of work on motor
vehicle assembly line and notifies responsible personnel that corrective action is necessary:
Informs workers of supervisor's instructions. Notifies supervisor of substandard assembly work
and defective parts, tools, equipment, and material, or other conditions which hinder assembly
process. Notifies supervisor of excessive number of damaged or defective parts, and requests
replacement supply of standard parts to expedite work flow. Discusses methods of resolving
recurring production problems with workers and supervisors, utilizing knowledge of assembly
process. Observes material stock along assembly line and notifies materials-handling personnel
or supervisor of impending shortages. Serves temporarily as ASSEMBLER, MOTOR VEHICLE
(auto. mfg.) 806.684-010 in work-congested areas. Instructs new workers and demonstrates new
or changed operations. May substitute for workers at moving-line assembly operation. May work
as member of assembly group (team) and be assigned to different stages of production process.
May participate in group meetings to exchange job related information.
806.367-014 QUALITY ASSURANCE GROUP LEADER (auto. mfg.) alternate titles: team coordinator; team leader
Assists QUALITY ASSURANCE SUPERVISOR (auto.
mfg.) 806.137-022 in coordinating and monitoring activities of workers engaged in inspecting
and testing assembled motor vehicles, components, and parts, as vehicles and subassemblies
proceed through stages of assembly process, applying knowledge of quality assurance standards
and procedures: Confers with supervisor and reviews assembly specifications and production
schedules. Assigns workers to work stations and monitors department activities. Interprets
standards and procedures, and assists workers in resolving technical problems. Reports
unresolved problems to supervisor. Demonstrates tools, equipment, and work aids used in
performing quality assurance tasks. May attend management meetings to represent work group
and record minutes of meeting. May conduct work group (team) meetings to relay management
information to workers, and solicit response to work-related problems. May perform duties of
absent workers to maintain work schedules.
806.367-018 QUALITY ASSURANCE MONITOR (auto. mfg.)
Inspects and tests assembled motor vehicle, components,
and parts as vehicle and subassemblies proceed through stages of assembly process, performing
any combination of following tasks, to assure that assembly work and materials meet
establishment and regulatory standards, using conventional and electronic test equipment and
machines: Pries welded surfaces of vehicle body apart to observe welded seams and compare
characteristics of spot welds with standards. Conducts nondestructive ultrasonic tests on
unpainted vehicle body to assure that production welding standards have been met. Inspects
vehicle subassemblies and parts received from suppliers to detect substandard materials prior to
distribution to assembly line. Inspects painted vehicle to detect defects in painted surfaces.
Measures gaps between vehicle doors, deck lid, hood, and body, and flushness of parts to vehicle
body. Measures force required to close vehicle doors and deck lids, operate door-opening
buttons, and turn key in doors and deck lid locks. Verifies predetermined torque settings on bolts
and nuts used to assemble parts, subassemblies and vehicle body. Verifies and calibrates setting
of pneumatic powered and hand torque wrenches. Inspects trim parts and components of vehicle
body, such as molding, instrument control panel, wire harnesses, and seat belts. Inspects and tests
chassis parts and components, such as engine and transmission and suspension, brake, and
exhaust systems. Functionally tests electrical and mechanical systems of completed motor
vehicle. Drives completed vehicle on test track to determine origin of wind noise, squeaks, and
rattles. Records results of individual observations and tests, using printed graphic and written
forms, electronic data collecting equipment, or keyboard of central computer system. Reviews
overall quality of vehicle leaving one stage of production prior to entering next or final stage.
Observes assembly and quality assurance process to trace cause of production defects, and
confers with production and quality assurance workers and supervisors, and engineering
personnel to resolve problems. Attends meetings to obtain and discuss report of production
defects observed and recorded by quality audit personnel (centralized auditing unit), for later
discussion with department workers and supervisor. Corrects substandard work or replaces
defective parts, using handtools and power tools. May work as member of quality assurance
group (team) and be assigned different work stations as monitoring needs require. May be
designated according to stage of assembly process as Quality Assurance Monitor, Body (auto.
mfg.); Quality Assurance Monitor, Chassis (auto. mfg.); Quality Assurance Monitor, Final (auto.
mfg.); Quality Assurance Monitor, Trim (auto. mfg.).
806.380-010 RIVETING MACHINE OPERATOR, AUTOMATIC (aircraft mfg.)
Sets up and operates riveting machines that automatically
drill, countersink, and rivet aircraft assemblies, such as wing panels and fuselage sections: Reads
and interprets blueprints, engineering drawings, and specifications to determine setup and
operating procedures. Positions, aligns, and levels parts to be assembled in machine locating
tools, or loads part in automatic work positioner installed on machine, using hoist or overhead
crane. Selects and installs tools, such as drills, countersinks, rams, rivet injector, and chamfer
tools in machine spindles, using handtools. Loads control media, such as tape or disk, in
machine. Adjusts controls to synchronize control media, parts, and machine, and to regulate
depth of countersink, air pressure, and ram stroke. Fills hopper with rivets or other fasteners.
Starts machine, observes operation, monitors displays, and readjusts machine to ensure riveted
assemblies conform to specifications. Operates machine manually or from automatic settings.
Replaces defective cutting tools. May assemble parts prior to loading parts on machine, using
rivet gun and bucking bar. May be designated by type of media controlling machine as Riveting
Machine Operator, Programmed Control (aircraft mfg.); Riveting Machine Operator, Tape
Control (aircraft mfg.).
806.381-014 AIRCRAFT MECHANIC, ENVIRONMENTAL CONTROL SYSTEM (aircraft mfg.)
Lays out, assembles, installs, tests, and adjusts aircraft
environmental control systems according to specifications, using handtools, power tools,
machines, and test equipment: Lays out location of assemblies and parts, such as turbines, heat
exchanges, valves, cylinders, struts, pumps, instruments, lines, and fittings on aircraft, using
layout tools, such as scribers, rules, steel tape, and center punches. Measures, cuts, and bends
tubing and other materials, using machines, such as saws, brakes, and tube bending equipment.
Assembles, installs, and hooks up system components, using handtools, power tools, and
fasteners, such as bolts, screws, rivets, and clamps. Tests functional performance of installed
systems and portions of systems for malfunctions or leaks, using test equipment.
806.381-018 AIRCRAFT MECHANIC, RIGGING AND CONTROLS (aircraft mfg.) alternate titles: aircraft mechanic, rigger; assembler-installer, cable controlled systems
Assembles and installs rigging and control assemblies
and systems that actuate aircraft structures, such as rudder, elevator, canopy, and wing surfaces,
according to specifications, using handtools, power tools, and equipment: Reads and interprets
blueprints, production illustrations, and other specifications to determine location, identity, and
relationship of parts. Assembles, hangs, connects, and installs rigging and control assemblies and
systems, including cables, cylinders, components of ailerons and flaps, pulleys, mountings, and
brackets, working from established station lines and index points, using templates, jigs, fixtures,
handtools, and power tools. Sets, adjusts, and synchronizes rigging and control system
components to established tolerances and requirements. Verifies specified tension of cables,
using tensionmeter. Operates rigging and control systems to determine functional performance,
and reworks or adjusts system components accordingly. May install mechanical linkages and
actuators.
806.381-022 ASSEMBLER, AIRCRAFT POWER PLANT (aircraft mfg.) alternate titles: engine buildup mechanic
Builds up aircraft power plant according to blueprints and
specifications, using handtools, power tools, and equipment: Positions and secures engine on
assembly fixture, using hoist. Connects auxiliary component parts, wiring, cables, lines, and
accessory units to engine according to blueprints and assembly procedures, using handtools and
power tools. Fits, trims, aligns, and adjusts parts and components, using handtools, power tools,
and measuring instruments. Solders, lugs, routes, and ties electrical components. Tests installed
parts and accessories for leakage, continuity, and functionality, using test equipment. Reworks,
repairs, or replaces faulty components. May install engine in nacelle or other structural assembly.
May assemble and install propeller components. May remove engine from crate or packing
container.
806.381-026 ASSEMBLER, AIRCRAFT, STRUCTURES AND SURFACES (aircraft mfg.) alternate titles: aircraft mechanic, structures; assembler-installer, sturctures; structures assembler
Assembles tail, wing, fuselage, or other structural section
of aircraft, space vehicles, and missiles from parts, subassemblies, and components, such as
frames, bulkheads, doors, stabilizers, and landing gear, following blueprints and specifications,
using handtools, power tools, and measuring instruments: Positions and aligns subassemblies in
jigs or fixtures, using measuring instruments, such as protractors and dividers, following
blueprint station lines and index points. Trims and files parts to fit, and verifies fitting tolerances,
using measuring instruments, such as gauges and calipers. Drills, reams, and countersinks holes
in subassemblies, and bolts, rivets, or otherwise fastens subassemblies into structural assembly,
using handtools and power tools. Locates holes to be drilled in structural assembly for
installation of parts and components, using jigs, templates, and measuring instruments. Drills
holes in structure and attaches brackets, hinges, braces, and clips to secure installations. Installs
parts and components, such as incidental plumbing, electrical, rigging, or other functional items,
in main structure, using handtools and power tools. May specialize in assembling and installing
parts, structural components, and subassemblies to build wing assemblies and be designated
Assembler-Installer, Wing Structures (aircraft mfg.).
806.381-034 ASSEMBLER, TUBING (aircraft mfg.) alternate titles: tube bender-assembler
Fabricates and assembles tubing components for air, fuel,
oil, hydraulic, and related systems of aircraft and spacecraft, according to specifications, using
handtools, power tools, machines, equipment, and measuring instruments: Reads work order,
blueprints, sketches, and bend data charts, or works from master tubing templates to determine
tubing dimensions, configuration, and finish specifications. Establishes location of cutouts,
holes, and trim lines of parts and relationship of parts to each other, using measuring instruments,
such as rule, scales, and dividers. Sets up and operates variety of manual and power machines to
cut, bend, form, swage, flare, bead, and burr tubing according to specifications. Attaches fittings,
such as nuts, sleeves, collars, and caps, to tubing components, using handtools. Aligns, fits, and
assembles tubing components in jigs and fixtures for subsequent welding. Modifies holding
fixtures and jigs to conform to configuration of tubing samples by placing and fastening guides,
stops, cradles, clamps, and rotation holders, using handtools. Measures and inspects tubing
components for conformance to master tube data, using master template or measuring
instruments. Tests tubing assemblies for leaks and other defects, using pressure testing
equipment. Marks identifying information on tubing, using electro-chemical etching device,
label, rubber stamp, or other method. Cleans and lubricates tubing and assemblies. May weld
tubing and fittings, using tack-welder, induction brazing chamber, or other equipment. May
operate tube-straightening machine. May operate oven to form nylon, plastic, and shrink tubing.
May set up and operate computer-controlled tube bending systems to bend and check tubing.
806.381-042 CABLE ASSEMBLER AND SWAGER (aircraft mfg.) alternate titles: cable assembler; cable cutter and swager
Fabricates and tests aircraft cable assemblies, such as
control cables, tow-target cables, and engine slings, following blueprints and specifications,
using measuring instruments, handtools, and machines: Reads and interprets blueprints, work
orders, and specifications to determine sequence of operations, type and size of cable and fittings
required, quantity, and finished dimensions. Measures and cuts cable to required length,
considering cable stretch and metal flow resulting from swaging operations, using cable cutter or
saw. Selects and installs dies, jigs, shims, or other accessories in swaging machine, using
handtools. Assembles fittings onto cable in specified location. Positions fitting and cable
between dies of swaging machine, and depresses pedal to activate machine that swages fittings
onto cable, turning cable assembly by hand as fitting is swaged onto cable. Verifies dimensions
of cable assembly and position of fittings, using measuring instruments. Tests holding capacity
of cable assembly, using proofloading machines. Repairs and reworks cable assemblies as
required. May form loops or splices in cables, using clamps and fittings, or by reweaving cable
strands. May solder cable ends. May apply lubricants and protective coatings to cable assemblies.
May operate crimping machine. May mark identifying information on cable assemblies. May
fabricate cable templates.
806.381-046 SHIPFITTER (ship-boat mfg.) alternate titles: fitter
Lays out and fabricates metal structural parts, such as
plates, bulkheads, and frames, and braces them in position within hull of ship for riveting or
welding: Lays out position of parts on metal, working from blueprints or templates and using
scribe and handtools. Locates and marks reference lines, such as center, buttock, and frame lines.
Positions parts in hull of ship, assisted by RIGGER (ship-boat mfg.). Aligns parts in relation to
each other, using jacks, turnbuckles, clips, wedges, and mauls. Marks location of holes to be
drilled and installs temporary fasteners to hold part in place for welding or riveting. Installs
packing, gaskets, liners, and structural accessories and members, such as doors, hatches,
brackets, and clips. May prepare molds and templates for fabrication of nonstandard parts. May
tack weld clips and brackets in place prior to permanent welding. May roll, bend, flange, cut, and
shape plates, beams, and other heavy metal parts, using shop machinery, such as plate rolls,
presses, bending brakes, and joggle machines.
806.381-050 SHIPFITTER APPRENTICE (ship-boat mfg.)
Performs duties as described under APPRENTICE (any
industry) Master Title.
806.381-058 TRAILER ASSEMBLER I (auto. mfg.) alternate titles: assembler, truck-trailer
Assembles prefabricated parts to build metal and wood
truck trailers, following blueprints, performing any combination of following tasks: Lays out,
fits, drills, screws, bolts, and rivets together metal sheeting, upright frames, bottom and top bars,
and angle clips, using pneumatic and hydraulic handtools and machines, and templates.
Assembles and fastens together preassembled trailer side and top sections to trailer frame. Marks
and cuts openings in sheeting, installs support framing around openings, and installs
preassembled doors, handles, hinges, and catches. Fits, drills, bolts, and rivets metal frame posts,
headers, and buckplates together to make rear trailer body section, verifying tolerances with
square and rule. Assembles and bolts undercarriage in position and mounts tires on wheels.
Drills, bolts, and rivets frames, metal and plywood sheeting, lock assemblies, hinges, and bracket
angles to assemble doors for trailer bodies. Installs insulating material between framing and outer
plates of doors. Screws holding brackets in place and strings wiring for lighting system. Applies
sealant to assembled sections. Welds parts. May be designated according to part assembled as
Custom-Frame Assembler (auto. mfg.); Trailer-Body Assembler (auto. mfg.).
806.381-062 INSTALLER, ELECTRICAL, PLUMBING, MECHANICAL (ship-boat mfg.)
Installs electrical circuitry and fixtures, plumbing and
plumbing fixtures, and engines in sailboats, using power and handtools: Reads blueprints and
work diagrams to determine length and size of wire needed. Measures and cuts wire to specified
length, using tape measure and electrician's pliers. Strips insulation from ends of wire, using
electrician's knife, and connects wire to terminals, using screwdriver. Strings wire harness
beneath hull flange to secure harness with nylon strap. Pulls length of wire from harness at
specified points to complete branch circuits. Drills holes in bulkhead and cabin and mounts
panels and fixtures, using electric drill and screwdriver. Places toilet in prescribed location on
toilet pedestal and secures toilet with bolts, using hand held wrench. Places sink in countertop
cutout, applies sealant around edge of sink, using caulking gun, and secures sink with fasteners,
using wrench. Forces ends of prescribed, precut hoses over intake and discharge fittings to
provide water for plumbing system and engine cooling. Installs and tightens hose clamps to form
watertight seal, using wrench and screwdriver. Operates saw to cut holes for valves, outlets, and
propellor drive shaft. Inserts valve and outlet fittings through hole to provide watertight fit.
Operates overhead hoist controls to position engine in boat. Pushes and pulls engine to position
engine over mount rails. Inserts stub shaft in engine drive coupling to aid in aligning engine on
mount rails and to locate position for shaft gland on stern post. Drills holes in engine mount rails,
using portable electric drill, inserts bolts, and tightens bolts, using wrench, to secure engine to
boat. May lead and give directions to other workers performing same duties.
806.381-066 AIRCRAFT MECHANIC, PLUMBING AND HYDRAULICS (aircraft mfg.) alternate titles: assembler, aircraft, plumbing and hydraulics; hydraulic and plumbing installer
Lays out, assembles, installs, and tests plumbing and
hydraulic systems and components in aircraft, following blueprints and production illustrations,
using handtools, power tools, and test equipment: Lays out location of parts and assemblies, such
as surface control boosters, landing gears, vacuum units, and fuel, oil, oxygen, and water
systems, according to specifications, using measuring and marking instruments. Assembles and
installs parts and assemblies, using handtools and power tools. Adjusts working mechanisms of
installed parts and assemblies to blueprint specifications. Conducts pressure, leak, and functional
tests of installed systems, using test equipment. Repairs or replaces malfunctioning system
components. May fabricate parts incidental to assembly and installation, using shop equipment.
806.381-070 CUSTOM VAN CONVERTER (auto. mfg.; automotive ser.)
Performs any combination of following duties to
customize vans according to specifications and work orders, using handtools, power tools and
welding equipment: Measures interior of van to determine area to be modified. Fabricates and
installs walls, cabinets, and supports. Cuts wall and floor sections of vehicle body for installation
of customized interior components and specialized equipment, according to specifications.
Installs new top on vehicle body to increase headroom. Installs electrical systems, such as wire
harnesses, electrical outlets, and electrical/electronic controls for specialized equipment. Tests
electrical systems, using ohmmeter and voltmeter. Positions and installs appliances in vehicle
according to specifications. Installs customized interior components, such as carpet, linoleum,
wall covering and preassembled windows, according to customer orders. Prepares and paints
vehicle surfaces and parts, using spray paint equipment. Installs specialized equipment, such as
wheelchair lift, steering and braking systems, for use by handicapped persons.
806.381-074 INSPECTOR, PROCESSING (aircraft mfg.)
Inspects aircraft and space vehicle parts, assemblies, and
materials for results or effects of manufacturing processes or operations, such as anodizing,
painting, etching, passivating, sandblasting, and chemical milling, for conformance to
specifications, using precision measuring instruments and equipment: Examines surfaces of
processed parts, assemblies, and materials for uniformity of finish, color, and area covered, and
to detect defects, such as corrosion, blistering, pinholes, and dents. Measures dimensions of
parts, assemblies, and materials before, during, and after processing cycles for conformance to
blueprints, engineering data, shop orders, and other specifications, using precision measuring
instruments, such as micrometers and gauges, and equipment. Verifies that temperature ranges
and density of processing mixtures and solutions adhere to specifications. Approves or rejects
parts, assemblies, and materials, and prepares documentation indicating reason for rejection,
rework required, and disposition of parts. May inspect parts and materials for soundness,
hardness [HARDNESS INSPECTOR (heat treating) 504.387-010], and for effects of
heat-treating [HEAT-TREAT INSPECTOR (heat treating) 504.281-010], using testing
equipment.
806.381-078 INSTALLER, INTERIOR ASSEMBLIES (aircraft mfg.) alternate titles: cabin furnishings installer
Installs aircraft interior furnishings, trim, and accessories,
such as carpeting, sidewalls, doors, windows, seats, partitions, galleys, and passenger service
units, according to specifications, using handtools and power tools: Reads and interprets
blueprints, drawings, and production procedures to determine measurements and installation
procedures. Measures and marks installation areas in aircraft interior, using measuring and
marking instruments and templates. Drills, reams, countersinks, rivets, trims, and files parts and
assemblies, using handtools and power tools. Fits and installs items in aircraft, using handtools,
power tools, and fasteners, such as screws, rivets, bolts, and speednuts. Fabricates and installs
supporting structural devices, such as clips, brackets, angles, gussets, and doublers, using shop
equipment. Tests functional performance of installed items. Reworks installations as required.
806.381-082 PRECISION ASSEMBLER (aircraft mfg.)
Assembles, tests, and repairs aircraft and space vehicle
precision hydraulic and structural subassemblies, assemblies, and incidental mechanical units,
such as landing gear, elevator, and control stands, according to blueprints and specifications,
using handtools, power tools, precision instruments, and test equipment: Reads and interprets
blueprints, specifications, and related documents to determine methods and sequence of
operations. Examines component parts for defects. Measures parts to ensure conformance to
specified dimensions and lays out reference points for holes, trim lines, and part locations, using
precision measuring instruments. Drills, reams, trims, shims, files, and smooths parts, using
handtools and power tools, to ensure fit and clearance of component parts. Aligns, fits, and
assembles hydraulic, structural, and mechanical components into completed assembly, using jigs,
fixtures, measuring instruments, handtools, and power tools. Tests functional performance of
completed assemblies, such as booster units and aircraft heaters, using test equipment. Reworks,
replaces, and realigns parts, adjusts valves, retorques fittings, and retests units to ensure
conformance to specifications.
806.383-010 ROADABILITY-MACHINE OPERATOR (auto. mfg.)
Drives completed motor vehicle onto roller drums of
computerized roadability machine that tests mechanical and electrical systems of vehicle: Drives
vehicle onto roller drums of test machine, and connects computer cables of machine to terminals
of vehicle instrument control panel. Moves shift lever through range of gears, to run rear wheels
of rear-wheel drive vehicles and front wheels of front-wheel drive vehicles at specified speeds for
computer testing of vehicle components, such as transmission, cruise control, and brake system.
Observes computer video display screen of test machine to verify that vehicle performance
conforms to specifications. Attaches computer printout of test results to inspection document in
vehicle. Disconnects test cables, and drives vehicle to repair or shipping area.
806.384-014 INSPECTOR, RETURNED MATERIALS (auto. mfg.) alternate titles: salvage inspector; service-claims inspector; service dismantler
Tests, dismantles, and inspects motor vehicle parts
returned as defective to determine cause of defects: Examines unit for cracked or missing
components. Tests unit under simulated operating conditions to determine nature of defect, using
computerized testing equipment. Dismantles unit and inspects components for conformance to
specifications, using instruments, such as micrometers, indicator gauges, hardness testers,
calipers, and sine bars. Determines cause of defect and prepares report of findings. Routes unit to
department for replacement, repair, or salvage. May judge validity of customer's claim of
defective parts or work. May specialize according to type of product inspected.
806.384-022 ROCKET-TEST-FIRE WORKER (ordnance)
Prepares rocket-motor cases for test firing and cleans
cases subsequent to firing: Conveys rocket-motor case to test area, using forklift truck. Positions
case in heat-conditioning chamber, using lift truck, and turns dial on control panel to heat case to
specified temperature. Positions case on test stand, using hoist, and attaches thermocouples from
test stand to case preparatory to test-firing. Removes case from stand subsequent to firing and
immerses case in chemical bath to remove liner and propellant residue, using hoist.
806.384-030 ASSEMBLER, METAL BONDING (aircraft mfg.) alternate titles: assembler, bonding
Bonds aircraft and space vehicle parts and assemblies,
such as sheet metal skins to honeycomb core, according to blueprints and specifications, using
handtools, power tools, and equipment: Reads process charts, work orders, and specifications to
determine sequence of bonding operations, amount of bonding agent to be applied, and areas to
be bonded. Examines parts to verify that prior processes have been completed and that
identifying information corresponds with specifications. Measures, trims, fits, forms, and shapes
mating surfaces of parts to ensure required contact can be accomplished, using measuring
instruments, handtools, and power tools. Cleans dust, dirt, oil, and other foreign matter from
contact surfaces, using cleaning solutions and rags. Positions, aligns, fits, and assembles parts,
materials, and incidental functional items on jigs, fixtures, platen or project plates, using
handtools, power tools, and fasteners. Applies primer and metal bonding film, foam, or other
adhesives to bonding surfaces. Dries and cures parts and assemblies, using vacuum fixtures or
presses with heated platens. Adjusts curing oven controls to regulate pressure, time, and heating
temperature. Loads and unloads assemblies from oven, manually or using equipment. May mix
adhesives.
806.384-034 ASSEMBLER, SUBASSEMBLY (aircraft mfg.) alternate titles: detail assembler; sheet metal assembler
Assembles parts, such as spars, ribs, and braces, to form
structural subassemblies of aircraft, such as airfoils, control surfaces, fuselage tops and
bulkheads, doors, and windows, according to specifications, using handtools and power tools:
Reads and interprets blueprints and specifications to determine assembly sequence, tooling
requirements, measurements, and allowable tolerances. Marks reference lines and points on parts,
using templates, or by measuring from blueprint index points and station lines, using rule,
protractor, and divider. Cuts, trims, files, and deburrs parts, using handtools or power tools.
Measures parts to verify dimensions, using precision instruments, such as micrometers and
calipers. Fits and assembles parts and fittings, such as braces, hinges, brackets, keyways, and nut
plates, in jigs and fixtures, using clamps. Drills, reams, and countersinks holes, using power
tools. Deburrs keyways, holes, and cable grooves, using burring tool. Marks reference symbols
on parts for subsequent riveting. Installs bolts, screws, rivets, and other fasteners to join parts,
using power tools. Cements, tapes, and glues parts as required. May install electric and hydraulic
components. May bend tubing. May make temporary assembly fixtures. May buck rivets.
806.384-038 PRESSURE SEALER-AND-TESTER (aircraft mfg.) alternate titles: sealer, aircraft
Cleans, seals, and tests aircraft pressurized sections and
cavities, according to blueprints and specifications, using handtools, power tools, and pressure
testing equipment: Reads and interprets blueprints and process specifications to determine area to
be sealed, volume of pressure to be applied, and allowable tolerances. Applies cleaning solvent
or other solution to interior and exterior surfaces of section to be sealed, such as fuel and water
tanks, integral wings, and fuselage, using brushes, rags, spray guns, liquid vacuum cleaners, and
air hoses. Applies sealing compounds to surfaces, using fillet guns, brushes, and similar
equipment. Dries sealant, using heat lamps and compressed hot air. Bolts access doors and
hatches, disconnects plumbing lines, electrical cable and rigging, and caps connections with
plugs and threaded fixtures to make section airtight. Sets up and operates pressure-testing
equipment to detect leakage. Visually and audibly checks for leakage of areas under pressure,
and applies sealing tape, cement, liquid rubber, grommets, and other aids to eliminate leakage.
Reinstalls accessories disconnected prior to test. May repair structural defects, using tools and
equipment. May seal and test integral wing sections serving as fuel cells, working within closed
or difficult areas to access, and be designated Fuel Tank Sealer And Tester (aircraft mfg.) or
Integral Tank Sealer (aircraft mfg.). May seal and pressurize aircraft fuselage sections and be
designated Pressurization Mechanic (aircraft mfg.) or Pressurizer (aircraft mfg.). May set up and
operate air pressure cabinet located outside section being tested by others to maintain constant
internal pressure and be designated Pressurization Mechanic, Air Control (aircraft mfg.).
806.387-014 WHEEL INSPECTOR (r.r. trans.)
Inspects railroad wheels for defects and measures wheel
flange for wear, using gauges, micrometer, and similar measuring instruments: Examines and
feels surface of wheels for cracks and wear. Marks defective area with chalk or paint. Strikes
wheel with hammer and listens to sound to detect flaws in metal. Measures wheel flange for wear
and gauge (distance) between wheels, using micrometer and similar measuring instruments.
Prepares reports describing defects in wheels and amount of wear in wheel flange, with
recommendations for repair, replacement, or scrapping.
806.464-010 BOAT RIGGER (retail trade; ship-boat mfg.) alternate titles: boat accessories installer; outboard-motorboat rigger
Installs accessories in outboard or inboard motorboats:
Drills holes, attaches brackets, and installs accessories, such as lights, batteries, ignition
switches, fuel tanks, and guide pulleys, using handtools and power tools. May change propellors
and adjust motors to obtain maximum performance. May install outboard and inboard motors
and controls, using handtools. May load boats on trailers and make deliveries to customers.
806.481-010 ASSEMBLER, ALUMINUM BOATS (ship-boat mfg.)
Assembles aluminum boats, performing any combination
of following tasks: Bends edges of precut hull bottom, using roller-bending device and hammer.
Positions hull sides along bottom and clamps them in place. Drills holes through hull sides, using
portable electric drill. Rivets hull bottom and sides together, using pneumatic rivet gun. Bolts
wooden gunnel strips and transom in place to stiffen hull. Positions parts, such as ribs, stringers,
seats, and flotation tanks in hull, using rule and template and following blueprints. Clamps parts
in place, drills holes, and bolts or rivets parts to hull. Drills holes in hull, following layout marks
and installs accessories, such as cleats, lights, and windshields. Seals seams with aluminum
caulking compound to prevent hull leakage. Files rough edges with hand file.
806.481-014 ASSEMBLER, INTERNAL COMBUSTION ENGINE (engine-turbine) alternate titles: engine assembler
Assembles internal combustion engines according to
standard procedures, using handtools, power wrenches, and gauges, performing any of following
operations on assembly line: Positions and bolts crankcase, block, and trunion support together to
form basic unit of engine, using wrenches, hammer, and power hoist. Mounts crankshaft and
camshaft to bearings and tightens bearing caps, using power wrench. Presses gears, sheave,
flywheel, or sprocket to shafts, using hand or hydraulic press, and locks them with keys and pins.
Inserts cylinder sleeves into engine block or casing and fits piston and connecting rod assembly
into cylinder and bolts it to crankshaft. Aligns engine parts, such as camshaft and crankshaft
gears, and sets timing and clearances between fixed or moving parts, using aligning gauges, dial
indicator, feeler gauges, and timing light. Examines parts or observes movement of completed
assemblies to detect malfunction, and discards or replaces defective parts or assemblies. Bolts
subassemblies, such as cylinder head, camshaft assembly, fuel pump, carburetor, governor, and
water pump, to engine, using torque wrench and other handtools. Flares and connects copper or
brass tubing for lubricating and cooling systems, using flaring tools and wrenches. May cut and
bend tubing to conform to curvature of engine, using bending fixtures and tubing cutters. May
lap cylinder counterbore and valve seats to seat cylinder sleeves and valves, using hand lapping
tool and compound. May disassemble, polish, buff, and reassemble motors for demonstration
purposes and be designated Assembler, Show Motor (engine-turbine). May be designated
according to type of engine assembled as Diesel-Engine Assembler (engine-turbine);
Gasoline-Engine Assembler (engine-turbine); Motorcycle-Engine Assembler (engine-turbine);
Outboard-Motor Assembler (engine-turbine).
806.667-010 HELPER, METAL HANGING (mfd. bldgs.)
Assists METAL HANGER (mfd. bldgs.; vehicles, nec) in
installation of sheet metal panels, molding, and exterior parts, using handtools and portable
power tools: Secures bottom edge of siding to frame, and attaches accessories, such as reflectors
and light covers, using screwdriver. Performs other duties as described under HELPER (any
industry) Master Title.
806.684-010 ASSEMBLER, MOTOR VEHICLE (auto. mfg.) alternate titles: quality worker; team member
Assembles motor vehicles, such as automobiles, trucks,
buses, or limousines, at assigned work stations on moving assembly line, performing any
combination of following repetitive tasks according to specifications and using handtools, power
tools, welding equipment, and production fixtures: Loads stamped metal body components into
automated welding equipment that welds together components to form body subassemblies.
Positions and fastens together body subassemblies, such as side frames, underbodies, doors,
hoods, and trunk lids, to assemble vehicle bodies and truck cabs preparatory to body welding
process. Bolts, screws, clips, or otherwise fastens together parts to form subassemblies, such as
doors, seats, instrument control panels, steering columns, and axle units. Installs mechanical and
electrical components and systems, such as engine, transmission, and axle units; pumps; wire
harnesses; instrument control panels; and exhaust, brake, and air-conditioning systems. Fits and
adjusts doors, hoods, and trunk lids. Seals joints and seams, using caulking gun. Fastens seats,
door paneling, headliners, carpeting, molding, and other trim into position. Fills vehicle systems
with brake and transmission fluids, engine coolant, and oil. May apply precut and adhesive
coated vinyl tops and pads to vehicle roofs. May verify quality of own work and write
description of defects observed on documents attached to vehicle bodies. May enter and retrieve
production data, using computer terminals. May work as member of assembly group (team) and
be assigned different work stations as production needs require or shift from one station to
another to reduce fatigue factor. May participate in group meetings to exchange job related
information. May be designated according to component assembled or installed as Assembler,
Engine (auto. mfg.); Assembler, Seat (auto. mfg.); or stage of assembly as Assembler, Body
(auto. mfg.); Assembler, Chassis (auto. mfg.); Assembler, Final (auto. mfg.); Assembler, Trim
(auto. mfg.).
806.684-014 ASSEMBLER, BICYCLE I (motor-bicycles)
Assembles bicycles, using handtools and portable power
tools: Positions $T3head$T1 of frame in drill press and pulls lever to drill holes for name plate.
Fastens name plate to frame, using brads and hammer. Positions frame in hydraulic press and
pulls lever to press bushings in head and $T3hanger$T1 of frame. Positions frame on post and
attaches kickstand to frame, using retaining pin and pliers. Slides sprocket and cone onto crank
and inserts crank assembly in frame. Turns locknut to secure crank assembly in frame, using
wrench. Positions and secures drive chain, using snap-on tool. Installs front fork assembly, using
air wrench and lock pliers. Positions fender and brace in riveting machine and depresses pedal to
rivet brace to fender. Bolts fender assembly to frame, using air wrench. Positions wheels in front
and rear fork assemblies and secures wheels to frame, using air wrench. Fingers spokes to verify
tension and tightens or loosens spokes, using nipple wrench. Bolts seat post to frame, using air
wrench. May examine finished bicycle for defects in paint finish and assembly [INSPECTOR,
BICYCLE (motor-bicycles)].
806.684-018 ASSEMBLER, CAMPER (vehicles, nec)
Assembles camper bodies and installs interior units
according to diagrams and written specifications, performing any combination of following
tasks: Assembles and secures floor to camper frame, using power screwdriver. Fastens side and
end sections to frame, using hammer and screwdriver. Spreads mastic on floor and lays linoleum
tile, using trowel and tile roller. Installs interior paneling and prefabricated cabinets, using staple
gun. Uncrates refrigerator, stove, and water container, and inspects exterior surfaces to detect
dents and scratches. Connects water supply and drainage lines to sink, using wrenches. Slides
appliances into specified cabinets and glues molding around edges of cabinets to secure
appliances, using glue gun. Attaches hinges to cabinet doors and installs doors on cabinets, using
screwdriver. May be designated according to part assembled or unit installed as Appliance
Installer (vehicles, nec); Cabinet-And-Trim Installer (vehicles, nec); Floor Finisher (vehicles,
nec); Floor Framer (vehicles, nec); Side Framer (vehicles, nec).
806.684-022 ASSEMBLER, DECK AND HULL (ship-boat mfg.) alternate titles: deck and hull assembler
Joins deck and hull sections of fiberglass boats, using
handtools and portable power tools: Positions deck on hull and seals seam with caulking
compound, using caulking gun. Lays aluminum gunwale strip along deck and hull seam and
hammers it into place with mallet. Places drilling template along gunwale strip and drills rivet
holes through strip with portable electric drill. Rivets or bolts deck and hull together, using rivet
gun or impact wrench. Forces rubber bumper rail into gunwale strip with special roller and cuts
off surplus strip with hacksaw. Hammers protective and decorative aluminum channel trim
around deck and cabin edges with mallet. May trim edges of transom opening with saw prior to
installing protective trim. May sand edges and interior of decks and hull, using power sander.
May install miscellaneous hardware, such as mooring cleats, toerails, bulkhead panels, and
pulpits, using handtools [BOAT OUTFITTER (ship-boat mfg.)].
806.684-026 ASSEMBLER, INSULATION AND FLOORING (ship-boat mfg.)
Sprays fiberglass foam insulation in boat bottoms and
installs boat flooring, using pneumatic spray gun, handtools, and portable power tools: Turns
valve to open air line of spray gun, secures spray gun hose to foam barrel, and attaches nozzle to
spray gun. Reads gauges to ensure specified air pressure, temperature, and chemical mixture of
foam. Squeezes spray gun trigger to start flow of foam to boat bottom. Selects precut stringers,
used to reinforce motor-mount areas, according to model number of boat. Positions and secures
stringers to specified area of boat bottom, using fiberglass mats, resin, and squeegee. Selects
prefabricated flooring according to type and size of boat and positions flooring over solidified
foam insulation. Drills holes in flooring and insulation, using portable power drill, and fastens
flooring to boat bottom, using screwdriver. Spreads wood putty over screwheads and caulks
edges of flooring to make boat waterproof, using caulking gun and putty knife. Pushes boat to
next station in assembly line.
806.684-038 AUTOMOBILE-ACCESSORIES INSTALLER (automotive ser.)
Installs automobile accessories, such as heaters, radios,
antennas, safety seat belts, seat covers, or special clamps, and mirrors: Drills and taps holes,
assembles and fits accessories to automobile, and tightens bolts and clamps. May be designated
according to specialty as Radio Installer, Automobile (automotive ser.).
806.684-046 CAR TRIMMER (railroad equip.)
Installs interior fixtures in railroad cars, using handtools
and portable power tools: Positions and bolts seats in place, using wrench. Bolts door tracks and
posts to side of car, using impact wrench. Guides door into tracks, using hoist. Positions and
fastens windows in casings, using screwdrivers. Rubs paraffin over window guides to ensure
smooth operation. Installs and aligns steps and ladders, using wrenches, jacks, hoist, and sledge.
Measures to determine location of other fixtures, such as curtains, handles, signal cords, and door
hardware, using gauges, and secures fixtures in place, using screwdrivers and portable power
tools.
806.684-050 DOOR ASSEMBLER (mfd. bldgs.; vehicles, nec)
Fabricates parts and assembles precut wood and metal
doors for use in mobile homes, trailers, or prefabricated buildings: Positions specified wood
frame members in jig and nails or staples members together to form doorframe. Packs insulation
between frame members. Marks and cuts sheet metal to conform to dimensions of doorframe,
using ruler and powered shear. Bends sheet metal to fit over doorframe, using handbrake.
Attaches metal panels to doorframe, using handtools or rivet gun. Marks locations of window
and lock on door, using templates, and cuts openings in door, using electric router or power
shears. Installs lock assembly and prefabricated window assembly in door, using handtools.
Marks positions of hinges on door, using template, and screws hinges to doors, using
screwdriver. May attach metal and rubber weather stripping for exterior doors.
806.684-054 FIBERGLASS LAMINATOR (ship-boat mfg.; vehicles, nec) alternate titles: laminator
Laminates layers of fiberglass on molds to form boat
decks and hulls, or fiberglass bodies of golf carts: Selects precut fiberglass mat, cloth, and
woodbracing materials, according to model number of boat or golf cart. Places layers of mat and
cloth in mold and smooths out wrinkles by hand. Trims excess material from mold, using hand
shears. Mixes catalyst into resin and saturates cloth and mat with mixture, using brush. Works
saturated mat and cloth into shape of mold with hands and squeegee, to remove air bubbles and
smooth surfaces. Bonds wood reinforcing strips to deck and cabin structures, using
resin-saturated fiberglass. Cuts hardened fiberglass from mold with trimming knife. May
specialize in molding part of boat and be designated Deck Molder (ship-boat mfg.); Hull Molder
(ship-boat mfg.). May install stringers and flooring in hull [OVERLAY PLASTICIAN (ship-boat
mfg.) 806.684-106]. May spray chopped fiberglass, resin, and catalyst on mold, using pneumatic
spray gun with chopper attachment. May remove hulls and decks from mold [HULL AND
DECK REMOVER (ship-boat mfg.) 809.667-010]. May inspect, clean, and assemble molds
prior to start of work. May apply wax to surface of mold to facilitate assembly and removal of
laminated parts. May apply resin to surfaces of mold prior to placement of fiberglass mats.
806.684-066 INSTALLER-INSPECTOR, FINAL (vehicles, nec)
Installs attachment in fold-out-top campers and inspects
campers preparatory to shipment, using handtools and portable power tools: Fits mattress and
pad in specified location in camper. Spreads canvas fold-out top over camper body and attaches
top to body, using staple gun and pop-rivet tool. Zips prefabricated door into fold-out top. Opens
and closes top to test ease of movement and folds top into camper body. Hooks up water system
hose to outlet and reads gauges to detect leaks in system. Turns faucet to test operation of camper
water system. Connects electrical cord to camper outlet and tests lights, outlets, and refrigerator
to ensure conformance to standards. Examines interior paneling, cabinets, linoleum flooring, and
fixtures to determine that components meet company specifications and have been installed
according to work orders. Attaches inspection tag to camper, listing any defects in unit. Routes
defective unit to repair department and pushes completed unit to shipping area.
806.684-070 INSTALLER, METAL FLOORING (railroad equip.)
Installs prefabricated metal flooring in railroad cars
preparatory to welding, using handtools and portable power tools: Measures transverse centerline
of car to determine location of flooring, using location fixtures. Positions flooring sections in
specified relationship to side sill or longitudinal centerline, using rule, gauge, and pry bars.
Secures flooring to underframe of car in preparation for welding, using wedges and jacks.
806.684-074 INSTALLER, MOVABLE BULKHEAD (railroad equip.)
Installs movable bulkheads and bulkhead trolley in
railroad cars, using handtools and portable power tools: Measures and marks centerline on roof
and floor of car, using chalkline and gauges. Positions and secures overhead rail assembly in car
according to marked centerlines, using cotter pins, wedges, and clamps. Positions and secures
trolley-beam assembly to rail assembly, using wire. Guides bulkhead onto trolley, using hoist,
and bolts bulkhead to trolley, using impact wrench. Pushes bulkhead along overhead
trolley-and-rail assembly to end of car and depresses lever to lock bulkhead in place. Installs and
bolts bottom bulkhead track to underframe of car, using power drill and impact wrench. Grinds
track surfaces to remove burrs and rough edges, using portable grinder.
806.684-082 TRAILER ASSEMBLER II (auto. mfg.) alternate titles: trailer assembler, paneling; trailer-sections assembler
Assembles sections of trailer bodies, following diagrams,
using jigs and fixtures, handtools, and power tools: Positions and aligns metal rails, frames, and
sheeting in jigs and fixtures, using measuring tape and square to verify alignment of parts. Drills
holes in parts at designated points, using power hand drill and drill template. Rivets parts
together to form fabricated sides, top, front, and rear sections, using power rivet gun. Installs
plywood panels, insulation, and flooring in interiors of trailer bodies. May cut structural truck
body parts or trim excess metal from parts, using power saws. May weld steel door frames. May
seal riveted seams, using caulking compound. May paint truck body parts. May work as member
of assembly team.
806.684-086 MOLD LAMINATOR (concrete prod.; ship-boat mfg.) alternate titles: plug-and-mold finisher
Builds up layers of fiberglass and resin over plug
(wooden or plaster pattern) to form molds for plastic product sections or to be used in casting
concrete products, using handtools and portable power tools: Fills cracks, depressions, and holes
on plug surface with plastic filler material and sandpapers plug to smooth surface. Applies and
buffs wax on plug to obtain glossy surface. Brushes surface of plug with water-soluble parting
agent to facilitate removal of mold. Covers plug with fiberglass cloth and trims off excess cloth
with shears. Mixes specified proportions of resin and catalyst and brushes mixture on cloth.
Works mixture into cloth with hands and squeegee to remove air bubbles and to smooth surface.
Examines layer of fiberglass and resin after hardening for rough spots and air bubbles and
sandpapers defective areas. Laminates additional layers of fiberglass to initial layer to obtain
mold of specified thickness. Removes plug from mold, using wooden tool and airhose. Trims
excess fiberglass from edge of mold with knife. Inspects completed mold for surface defects.
May bond mold to tubular holding device with resin-saturated fiberglass strips. May repair and
modify fiberglass molds, using handtools.
806.684-090 MOTORCYCLE ASSEMBLER (motor-bicycles)
Assembles complete motorcycles, performing any
combination of following tasks: Positions and clamps frame in fixture on conveyor line. Bolts
fork, motor, transmission, rear and front wheels, chain drives, handlebars, lights, seats, and other
parts to frame, using handtools or power tools. Turns gas or spark handle controls, and
adjustment screws on distributor and carburetor to set spark and gas feed. Turns screws to adjust
chain drive and clutch to specified tension. Focuses headlight on testing board and turns
adjustment screws to align beam of light. Lubricates motorcycle with grease gun. Records motor
and sales numbers. May relieve assemblers and be known as Utility Assembler (motor-bicycles).
806.684-094 MOTORCYCLE SUBASSEMBLER (motor-bicycles)
Assembles forks, frames, transmissions, or other
subassemblies of motorcycles, using handtools or power tools: Positions parts or components in
holding fixture on bench. Drills, taps, and reams holes in parts, using handtools, power tools, or
single-spindle drill press. Bolts, screws, fits, or presses parts together, using screwdriver, wrench,
arbor press, or flexible power press. Aligns and adjusts movement of parts or sets clearance
between parts, using dial indicators, feeler gauges, or snap gauges. Examines parts or observes
their operation in subassembly to detect defective parts. Replaces defective parts, using
handtools. May test assembled units, such as transmissions, under simulated operating
conditions. May be designated according to component assembled as Brake Assembler
(motor-bicycles); Clutch Assembler (motor-bicycles); Fork Assembler (motor-bicycles); Frame
Assembler (motor-bicycles); Handle-Bar Assembler (motor-bicycles); Transmission Assembler
(motor-bicycles).
806.684-098 ORDNANCE TRUCK INSTALLATION MECHANIC (ordnance)
Assembles and installs ordnance equipment in mobile
repair vehicles according to standard procedures, performing one or combination of following
duties: Assembles sheet metal workbenches for installation into trucks, using handtools. Mounts
and secures workbenches in trucks, using handtools. Measures to determine locations for
installations in truck and installs bench grinders, lathes, milling machines, and other mechanical
equipment, using power hoist, handtools, and measuring instruments. Stocks truck with
handtools, spare parts, and auxiliary equipment, such as oilcans, hand grinders, and flashlights.
Compares contents of truck against equipment checklist to ensure completeness of installations.
806.684-102 OUTFITTER, CABIN (ship-boat mfg.)
Installs fixtures and appliances in cabin of fiberglass or
metal boat, using handtools and portable power tools: Measures and marks location of fixtures,
such as windows, doors, and trim, using carpenter's square and rule. Cuts and drills fastening
holes, using portable power saw and drill. Inserts fasteners and secures fixtures and appliances to
superstructure, using power screwdriver. Installs prefabricated bulkheads to separate cabin
compartments, using carpenter's tools. Applies adhesive wall covering to specified sections,
using handbrush. Installs wall paneling in specified locations, using carpenter's tools.
806.684-106 OVERLAY PLASTICIAN (ship-boat mfg.) alternate titles: boat bottomer
Installs wooden stringers and precut plywood sheets in
molded fiberglass boat hulls to strengthen boat bottoms, using fiberglass bonding agent and
handtools: Obtains precut stringers and plywood sheets according to model number of boat.
Mixes catalyst into resin to control setting rate of bonding agent and saturates strips of fiberglass
mat with mixture, using brush. Lays strips between stringer and hull and clamps stringers in
place with special holding device. Lays strips of material along seams of stringers to reinforce
bond and smooths out air bubbles by hand. Covers hull bottom interior and tops of stringers with
saturated strips. Positions plywood flooring on bottom of boat and places clamps or weights on
flooring to press it against hull and stringers. May install precut wood flotation tanks, seat
supports, and bulkheads. May install plastic blocks of flotation material, fiberglass gasoline
tanks, and other fiberglass fixtures.
806.684-114 RAILROAD-CAR-TRUCK BUILDER (railroad equip.)
Assembles frames, beams, brakes, and springs to form
railroad car truck and wheel units, using handtools: Positions bolster on erection block and
lowers side frames and brake beams into bolster slots, grooves, and recesses, using hoist. Slips
brakeshoes into receptacles and secures brakeshoes with pin, using hammer. Assembles brake
parts, such as bottom rods, traverse plates, fulcrum, and levers and secures unit to brake beams
and shoes, using bolts and cotter pins. Sets springs on studs in spring housing and places adapters
in grooves on axle wheel bearings. Lifts complete truck unit over truck wheel assemblies, using
hoist, and lowers it onto adapters. Pushes truck and wheel assembly along track for next
operation.
806.684-118 REPAIRER, GENERAL (auto. mfg.)
Installs, replaces, or repairs parts on motor vehicle
bodies, using handtools and power tools and following specifications and inspection reports:
Reads specifications and inspection reports to determine incorrectly installed, missing, or
defective parts. Installs, replaces, or repairs parts, such as wheels, doors, interior and exterior
trim, and vinyl tops. Installs or tightens missing or loose screws, bolts, and fasteners, using
power tool. Applies sealant to window seams, using caulking gun, and removes excess sealant,
using handtool. Indicates items repaired on repair sheet. May drive vehicle from assembly line or
holding area to work station. May work as member of team and be assigned to different work
stations as production needs require.
806.684-122 RIGGER HELPER (ship-boat mfg.)
Assists RIGGER (ship-boat mfg.) in moving, lifting, and
positioning machinery and structural members of ships under repair or construction: Positions
chain falls or hoists, air pullers, and block and tackle as directed by RIGGER (ship-boat mfg.).
Pulls or slacks off on rigging, following hand signals, to maneuver equipment in close quarters,
lay keel and bilge blocks in drydock, and position ship in drydock. May issue and maintain
rigging gear in rigging loft and be designated Rigging-Loft Repairer (ship-boat mfg.). Performs
other duties as described under HELPER (any industry) Master Title.
806.684-126 ROOF FITTER (railroad equip.)
Aligns, fits, and secures roof onto railroad cars, using
handtools and portable power tools: Positions spreading device and chain jack inside car, using
hoist. Manipulates controls on spreading device or chain jack to push out or pull in sides of car to
specified width. Attaches holding device between sides of car to retain specified width. Erects
scaffolding in car to facilitate climbing to roof area, using carpenter's tools. Climbs scaffolding
and brushes sealing compound on top plates of car. Signals crane operator to lower prefabricated
roof onto top plates of car. Aligns and fastens roof onto car, using impact wrench. Bends roof
flanges over sides of car, using hammer or mallet. Reams holes in roof and top plate of car and
inserts drift pins preparatory to riveting. Disassembles and removes spreading device, jack, and
scaffolding, using handtools.
806.684-130 SKIN-LAP BONDER (aircraft mfg.)
Seals aircraft fuselage skin-laps preparatory to riveting,
using handtools and sealing compound: Reads blueprints, work orders, and specifications to
determine skin-lap to be sealed and type of sealant to be used. Cleans skin-lap area, using
solvent, cloth, and brush. Applies specified sealing compound to skin-lap area, using fairing
tools, roller, and sealing gun. Cleans bonded area to remove excess sealant subsequent to
riveting, using solvent and cloth. May mix adhesives, cements, and similar sealing compounds.
806.684-134 TRANSMISSION TESTER (auto. mfg.) alternate titles: gear tester
Tests assembled motor vehicle transmissions under
simulated operating conditions to detect malfunctioning: Lifts transmission onto testing fixture,
using hoist. Flushes gears with oil. Attaches transmission shaft to engine. Starts engine and
depresses pedal to engage gears in transmission. Varies engine speeds and shifts gears to test
each gear combination. Listens to sounds of gears meshing at different speeds and feels
smoothness of gears shifting to detect malfunction. Prepares reports of test results.
806.684-142 RUNNING RIGGER (ship-boat mfg.)
Splices wire and nylon rope to fabricate items, such as
halyards, outhaul assemblies, reef lines, lazy jacks, and lifelines: Selects size and type of rope
specified on work order and pulls rope through length meter to measure rope. Wraps masking
tape around rope to mark points where rope is to be spliced and cuts rope, using soldering iron
with rope cutting attachment. Wraps nylon thread around ends of rope or burns end of rope,
using soldering iron, to seize ends and prevent fraying. Pushes marlinspike through rope to
separate strands and passes fid through casing of rope to interweave strands and splice ropes to
join unlike ropes into one continuous length or to form eyes for attaching hardware. Coils rope
and ties end of rope around center of coil to secure rope for storage or transport. Threads lifeline
rope through stanchions on boat decks and splices shackle to end of rope to install lifelines.
806.684-146 BOAT OUTFITTER (ship-boat mfg.) alternate titles: assembler, plastic boat; boat garnisher; final assembler, boat
Installs parts, such as hatches, marine hardware, metal
trim, seats, cabinets, and windshields on fiberglass, aluminum, or wooden boats, using handtools
and portable power tools: Locates and marks position of hardware, seats, and other parts
according to specifications, using rule, template, and marking device. Cuts or grinds mounting
bases or brackets, using portable electric saws and grinders, and bolts or screws them in place.
Drills holes and bolts hardware, hatches, and other parts in place, using handtools. Applies
caulking compound under spray rails, windshields, and around windows, using caulking gun.
Saws aluminum trim to specified lengths and cements, crimps, screws, or pounds trim into place,
using hacksaw, crimping device, adhesives, screwdriver, and mallet. Inspects completed boat for
defects and writes report of appraisal. May grind interior and exterior contours of hull to remove
burrs and rough edges, using portable grinder. May paint pinstriping and lettering on boat, using
stencil and brush. May measure, cut and install insulation in designated sections of boats, using
handtools. May be designated according to part installed as Plastic Outfitter (ship-boat mfg.);
Trim Installer (ship-boat mfg.) Windshield Installer (ship-boat mfg.); Window Installer
(ship-boat mfg.); Wood And Hardware Outfitter (ship-boat mfg.).
806.684-150 ROUTER OPERATOR, HAND (aircraft mfg.; railroad equip.)
Routs and trims metallic and nonmetallic parts and
materials to provide cutouts for windows, air vents, and tubing runs, used in manufacturing
transportation equipment, such as aircraft and railroad cars, using portable router and handtools:
Selects and installs specified type and size bit and collar combinations in hand router, guided by
template, jig, or fixture markings or information obtained from blueprints and specifications.
Positions and secures parts or materials to be routed, template, and router guide on router board,
jig, or fixture, using bolts, screws, clamps, handtools, and power tools. Moves router along guide
to cut openings in parts and materials or to trim excess material. Grinds, smooths, or deburrs
parts, using handtools or power tools. May drill coordinating holes in parts or materials, using
drill motor.
806.687-010 ASSEMBLER, BICYCLE II (motor-bicycles)
Assembles bicycles on assembly line, performing one or
a combination of tasks as described under ASSEMBLER, BICYCLE (motor-bicycles) I, using
handtools and portable power tools. May assemble and package bicycle subassemblies, such as
shift levers, axles, and reflectors and be designated Bicycle Subassembler (motor-bicycles).
806.687-018 FINAL INSPECTOR (auto. mfg.) alternate titles: checker
Inspects completed motor vehicle for conformance to
specifications: Examines vehicle for installation of specified accessories, such as radio, heater,
and defroster. Tests operation of windows, doors, lights, and controls on instrument panel.
Examines seats, headlining, and door paneling for spots or tears in upholstery, and car exterior
for chips and scratches on painted surfaces. Records defects on checklist. May inspect
components of vehicle and be designated Chassis Inspector (auto. mfg.); Trim Inspector (auto.
mfg.).
806.687-022 HELPER, METAL BONDING (aircraft mfg.) alternate titles: metal-bonding worker
Performs variety of tasks to assist ASSEMBLER,
METAL BONDING (aircraft mfg.) 806.384-030 and METAL-BONDING PRESS OPERATOR
(aircraft mfg.) 553.382-026 in fabricating bonded aircraft and space vehicle parts and assemblies.
Performs duties as described under HELPER (any industry) Master Title.
806.687-026 INSPECTOR, ALUMINUM BOAT (ship-boat mfg.)
Inspects aluminum boats and canoes to detect leaks,
using water-test tank: Lifts and places boat in test tank with aid of other workers. Positions bow
and stern of boat under hydraulic ram. Presses lever to activate ram that pushes and holds boat
down in water of tank. Inspects rivets to detect leaks and marks leaking areas, using crayon.
Tightens or replaces leaking rivets, using rivet gun. Records number of boats inspected and
repairs required on worksheet.
806.687-030 INSPECTOR, BICYCLE (motor-bicycles)
Inspects bicycles for defects in assembly and finish:
Examines bicycle to detect missing equipment, flaws in paint, and alignment of frame, sprockets,
and wheels. Turns pedals, spins wheels, and moves parts to verify specified adjustment. Informs
bicycle repairer of defects. May perform assembly line duties [ASSEMBLER, BICYCLE
(motor-bicycles) II].
806.687-034 INSTALLER, DOOR FURRING (railroad equip.)
Installs prefabricated furring strips and insulation
material into metal railroad car doors, using handtools: Positions and aligns door frame on
assembly rails, using hoist. Removes paint from studs in door frame, using paint remover and
brush. Applies sealing compound to designated points in frame, using caulking gun. Positions
furring strips over sealing compound and bolts furring to frame, using impact wrench. Fits
prescribed amounts of insulation material between furring strips.
806.687-042 OUTBOARD-MOTOR INSPECTOR (engine-turbine)
Inspects outboard motors at end of assembly line for
conformance to factory standards, preparatory to shipment: Examines motor for missing parts,
dents, scratches, and paint imperfections, such as runs and spots. Moves shifting lever into drive
positions, pulls starter rope, opens cover latches and doors, moves tilt lever, release lever, starter
lock, and reverse lock, to verify operation of parts. Records defects on inspection tag.
806.687-046 ROLLER (ship-boat mfg.)
Positions, smooths, and compresses layers of fiberglass
on boat hulls to strengthen weak spots and eliminate air pockets, using metal or fiber rollers:
Positions fiberglass cloth on stress points of boat hull according to specifications. Sprays resin
compound over fiberglass, using portable spray gun. Smooths and compresses fiberglass to
eliminate air pockets and strengthen hull, using rollers. Cuts excess fiberglass material from hull,
using scissors. Cleans rollers, using acetone solution. Pushes boat hull to next work station in
assembly line.
806.687-050 SHIPFITTER HELPER (ship-boat mfg.)
Assists SHIPFITTER (ship-boat mfg.) in fabricating,
assembling, and installing bulkheads, plates, frames, stanchions, and other heavy steel structural
parts within hull of ship by performing following tasks: Obtains tools and materials from storage
and carries them or arranges for their transportation to work site. Assists SHIPFITTER (ship-boat
mfg.) in establishing reference points on structural member or steel parts to indicate bending,
cutting, drilling, and other machining necessary to fabricate steel into ship members. Holds
workpieces during welding operations. Cleans slag from welds, using slag hammer and wire
brush. Grinds welds smooth, using portable grinder. Measures and cuts metal pieces to
specifications, using gas cutting equipment. Tightens bolts, using hand and power wrenches.
Assembles and fits gaskets, packing, and liners in place. Tightens turnbuckles of guy wires to
hold bulkheads and stanchions in position for welding. Performs other duties as described under
HELPER (any industry) Master Title.
807 STRUCTURAL REPAIRERS, TRANSPORTATION EQUIPMENT
This group includes occupations concerned with repairing vehicle bodies, parts, components, and attachments for such transportation equipment as automobiles, aircraft, rail equipment, motorcycles, boats, travel trailers, motor homes, and military vehicles.
807.137-010 SUPERVISOR, AUTOMOBILE BODY REPAIR (automotive ser.) alternate titles: automobile-body repair chief
Supervises and coordinates activities of workers engaged
in repairing and painting damaged bodies and body parts of automotive vehicles: May examine
damaged vehicle and estimate cost of repairs [SHOP ESTIMATOR (automotive ser.)]. Performs
other duties as described under SUPERVISOR (any industry) Master Title.
807.261-010 AIRCRAFT BODY REPAIRER (air trans.)
Repairs sheet and extruded metal structural parts of
aircraft and missiles according to design specifications, using handtools and power tools and
metalworking machinery: Reads design specifications or examines sample parts to determine
fabrication procedures and machines and tools required. Removes rivets and other fasteners to
facilitate removal of defective part, using power drill and punch, or cuts out defective part, using
power shears, hacksaw, and file. Locates and marks dimension and reference lines on defective
or replacement part, using templates, scribes, compass, and steel rule. Sets up and operates metal
fabricating machines, such as saws, brakes, shears, drill press, and grinders, to repair defective
part or fabricate new part. Reinstalls repaired or replacement parts for subsequent riveting or
welding, using clamps and wrenches. Confers with other workers to expedite heat treating,
anodizing, or other specified processing of repair parts. May signal crane operator to fit and align
heavy parts. May stretch skin and panel sheets to remove surface tension, using sheet metal hand
forming tools.
807.267-010 SHOP ESTIMATOR (automotive ser.)
Estimates cost of repairing damaged automobile and
truck bodies, on basis of visual inspection of vehicle and familiarity with standard parts, costs,
and labor rates: Examines damaged vehicle for dents, scratches, broken glass, and other areas
requiring repair, replacement, or repainting. Sights along fenders to detect frame damage, or
positions vehicle in frame-aligning rig that indicates location and extent of misalignment.
Examines interior for evidence of fire or water damage to upholstery and appointments.
Determines feasibility of repair or replacement of parts, such as bumpers, fenders, and doors,
according to familiarity with relative costs and extent of damage. Computes cost of replacement
parts and labor to restore vehicle to condition specified by customer, using standard labor and
parts cost manuals. Enters itemized estimate on job order card or estimate form and explains
estimate to customer. May estimate cost of mechanical, electrical, or other repairs where shop
performs both body work and mechanical servicing of vehicles
[AUTOMOBILE-REPAIR-SERVICE ESTIMATOR (automotive ser.) 620.261-018]. May
estimate cost of repainting, converting vehicles to special purposes, or customizing undamaged
vehicles, depending on specialty of shop.
807.281-010 TRUCK-BODY BUILDER (auto. mfg.; automotive ser.) alternate titles: body builder
Constructs and repairs metal truck bodies and trailers
according to specifications, using handtools and power tools: Lays out dimensions on metal
stock, such as sheet metal and angle iron, using square, rule, and punch. Fits and assembles
components, using handtools and portable power tools, such as drill, riveter, and welding
apparatus [SHEET-METAL WORKER (any industry) 804.281-010]. Welds together body parts
and braces [WELDER, COMBINATION (welding) 819.384-010]. Measures and cuts woodstock
and installs wood floors, interiors, insulations, and fixtures, using handtools, such as hammer,
file, and screwdriver, and power tools, such as bandsaw, sander, and hand drill. Installs electrical
wiring for dome lights, taillights, brake lights, and other equipment according to specified
procedures. May spray or brush paint, primer, or protective coating on wood and metal surfaces.
807.361-010 AUTOMOBILE-BODY CUSTOMIZER (automotive ser.)
Installs custom equipment to alter appearance of
automotive vehicle according to customer specifications, using handtools and power tools: Reads
specifications or confers with customer to determine modifications desired. Cuts opening in
vehicle body for installation of customized windows, using templates, and power shears or
chisel. Measures and marks vinyl material and cuts material to size for roof installation, using
rule, straightedge, and hand shears. Cuts and bends metal trim to specified size and
configuration, using power shears and chrome-bending die. Fits and secures windows, vinyl roof,
and metal trim, using caulking gun, adhesive brush, and mallet.
807.361-014 BOAT REPAIRER (ship-boat mfg.)
Repairs wooden and fiberglass boats according to
blueprints and customer specifications, using handtools and power tools: Confers with customer
or supervisory personnel and reads blueprints to determine repairs needed and plan sequence of
operations. Examines boat to determine location and extent of defect. Cuts out defective area,
using power saw, drills, and handtools. Measures and records dimensions of defective area and
lays out dimension lines and reference points on materials, using rules, straightedge, squares, and
scribing instruments. Sets up and operates saws, joiners, planers, and shapers to fabricate repair
parts. Positions and fits repair part in boat and secures part to boat, using caulking gun, adhesive,
or carpenter's handtools. Cuts fiberglass material to specified size and patches defective surfaces
[BOAT PATCHER, PLASTIC (ship-boat mfg.)]. Smooths repaired surfaces, using power
sander. Installs fittings and equipment according to customer specifications, using handtools and
portable power tools. Hand brushes or sprays paint or other finishing solution on repaired areas
and waxes and buffs area to specified finish.
807.381-010 AUTOMOBILE-BODY REPAIRER (automotive ser.) alternate titles: automobile-body worker; body-line finisher; body repairer, bus; dent remover; door repairer, bus; metal bumper; metal shrinker; metal worker; touch-up finisher, metal
Repairs damaged bodies and body parts of automotive
vehicles, such as automobiles, buses, and light trucks according to repair manuals, using
handtools and power tools: Examines damaged vehicles and estimates cost of repairs [SHOP
ESTIMATOR (automotive ser.) 807.267-010]. Removes upholstery, accessories, electrical and
hydraulic window-and-seat-operating equipment, and trim to gain access to vehicle body and
fenders. Positions dolly block against surface of dented area and beats opposite surface to remove
dents, using hammer. Fills depressions with body filler, using putty knife. Removes damaged
fenders, panels, and grills, using wrenches and cutting torch, and bolts or welds replacement
parts in position, using wrenches or welding equipment. Straightens bent automobile frames,
using pneumatic frame straightening machine. Files, grinds, and sands repaired surfaces, using
power tools and handtools. Refinishes repaired surface, using paint spray gun and sander. Aims
headlights, aligns wheels, and bleeds hydraulic brake system. May paint surfaces after
performing body repairs and be designated Automobile-Body Repairer, Combination
(automotive ser.). May repair or replace defective mechanical parts [AUTOMOBILE
MECHANIC (automotive ser.) 620.261-010].
807.381-014 BONDED STRUCTURES REPAIRER (aircraft mfg.) alternate titles: bonder, rework and repair
Repairs aircraft and space vehicle bonded structures
according to blueprints and specifications, using handtools, power tools, and equipment: Reads
inspection reports, rework instructions, and blueprints to determine type of repair, tools required,
and to plan sequence of operations. Positions and secures bonded structure in fixture or bonding
form, or attaches fixture to structure, using clamps and handtools. Examines structure to
determine location, nature, and extent of defect or damage. Spreads plastic film over area to be
repaired to prevent damage to surrounding area. Drills holes in structure to gain access to internal
defect or damage. Scribes around repair area and cuts out defective or damaged section, using
power tools and equipment. Laminates variety of metallic and nonmetallic materials, such as
aluminum, fiberglass, plastic, and honeycomb, to fabricate replacement section. Trims and
shapes replacement section to specified size, using handtools and power tools. Injects adhesive
into cutout areas, using injection gun. Fits replacement section into cutout area and secures
section in place, using adhesive tape and tack iron. Cures bonded structure, using portable or
stationary curing equipment. Cleans, strips, primes, and sands structural surfaces and materials
prior to bonding.
807.381-018 FRAME REPAIRER (motor-bicycles)
Repairs motorcycle frames according to written
instructions or visual examination, using bandsaw and welding and aligning equipment: Reads
work tickets or examines frame to determine extent and type of damage. Cuts bent, broken, or
cracked tubular parts from frame, using bandsaw. Measures defective area of frame and selects
tubular sections to replace cutout part. Positions and clamps replacement part and frame in
welding fixture. Welds replacement part to frame, using arc or acetylene welding equipment
[WELDER COMBINATION (welding)] or brazes part to frame, using brazing torch [BRAZER,
ASSEMBLER (welding)]. Aligns frames after repairing [FRAME STRAIGHTENER
(motor-bicycles)].
807.381-022 SERVICE MECHANIC (auto. mfg.)
Services, repairs, and installs accessories and metal
sections on new and used metal trailers: Examines work and tests, adjusts, and repairs wheel
alignments, bearings, lights, and brake assemblies of new trailers. Installs, adjusts, and services
motor-cooling systems in refrigerated trailers. Replaces and repairs worn and defective parts.
Overhauls used and wrecked trailer bodies, following shop orders or specifications. Lays out,
fits, drills, screws, rivets, and welds new assemblies to other trailer sections, using pneumatic
tools, welding and burning equipment, and handtools. May install metal or wood flooring.
807.381-026 STREETCAR REPAIRER (railroad equip.) alternate titles: car-body inspector
Performs any combination of following tasks to inspect
and repair streetcar bodies, following blueprints and wiring diagrams and using handtools, power
tools, and electrical test equipment: Examines car roof for wear and damage and repairs defective
sections, using specified roofing material, cement, nails, and waterproof paint. Cuts sheet metal
strips and bolts strips to sign frame joints, installs glass panes, and trims frayed or torn sign
material to repair streetcar route signs, using handtools. Tests current continuity of car wiring,
using ammeter. Engages controls to drive streetcar specified distance and pushes light and signal
switches to test electrical system of car. Replaces defective wiring and insulation and tightens
electrical connections, using handtools. Glues ends of window sash frames together, screws
weather stripping and brass channels to frame, and installs glass panes to repair window sashes,
using handtools. Unbolts defective slats from frame and front gate of lifeguard, drills boltholes in
new slats and bolts slats in place, using power wrench and drill. Removes defective sandbox
from beneath platform of car, fills new box with sand, and installs box on car, using handtools.
Records condition of car, repairs made, and work to be performed by repair shop. May be
designated according to specific activity performed as Car-Roof Repairer (railroad equip.);
Destination-Sign Repairer (railroad equip.); Electrical Inspector (railroad equip.); Sash Repairer
(railroad equip.); Streetcar Sandbox And Lifeguard-Unit Repairer (railroad equip.).
807.381-030 AUTO-BODY REPAIRER, FIBERGLASS (automotive ser.)
Repairs damaged fiberglass automobile bodies, using
pneumatic tools and knowledge of fiberglass repair techniques: Cuts away damaged fiberglass,
using air grinder. Smooths edges of painted surface, using sandpaper or air-powered sander.
Masks surrounding undamaged surface, using masking tape. Cuts plastic separating film, using
shears, and tapes film to outside repair area. Mixes polyester resin and hardener according to
specifications and applies mixture to repair area, using brush. Soaks matting in resin mixture and
layers matting over repair area to specified thickness. Peels separating film from repair area and
washes repair surface with water. Occasionally secures new panel to repair area, using C-clamp.
Applies and spreads body filler manually to re-establish surface. Manually files away excess
filler to match original contour. Smooths filler, using air sander. Cleans repair area with air gun.
807.484-010 FRAME STRAIGHTENER (motor-bicycles) alternate titles: frame aligner; straightener-and-aligner
Straightens and aligns motorcycle frames according to
specifications, using aligning table, jigs, gauges, jack, and handtools: Turns screws to adjust and
set gauges and stops on jigs. Positions and clamps frame in fixtures on aligning table. Examines
frame to ascertain degree of aligning required, using height and level gauges. Realigns frame,
using hammer, pry bar, or jack, and measures frame to verify alignment.
807.664-010 MUFFLER INSTALLER (automotive ser.)
Replaces defective mufflers and pipes on automobiles,
buses, trucks, and other automotive vehicles according to factory or customer specifications,
using handtools and power tools: Removes defective muffler, using hacksaw, wrenches,
air-powered tools, or acetylene torch. Selects replacement muffler according to automotive
vehicle model and customer's preference. Bolts or tack welds new muffler in place. Bends and
shapes tailpipe sections according to customer specifications, using pipe-bending machine.
Welds tailpipe sections to muffler or exhaust pipe, using arc welding equipment. Aligns muffler
and tailpipe within frame and bolts hangers to frame to secure muffler.
807.667-010 FLATCAR WHACKER (saw. & plan.)
Inspects and repairs rail-type logging equipment:
Examines rail flatcar attachments, such as stakes, cables, straps, and cross timbers to detect
defects. Repairs or replaces attachments, using handtools, such as wrenches, pry bars, and
hammers. Inspects frame and wheel assembly of flatcar and notifies maintenance personnel when
repairs are needed.
807.684-010 AUTOMOBILE-BUMPER STRAIGHTENER (automotive ser.) alternate titles: bumper straightener
Repairs damaged automobile bumpers preparatory to
replating: Selects specified make and model bumper from storage yard. Positions bumper in
hydraulic press and starts press to restore original shape to bumper, using templates to verify
contours. Removes smaller dents, using sledgehammer. Positions bumper in bench vise and
grinds out hammer marks, dimples, scratches, and rust areas, using portable grinding wheel. May
cut and weld sections from several bumpers to form single salvageable unit, using flame cutting
and welding equipment.
807.684-014 BOAT PATCHER, PLASTIC (ship-boat mfg.) alternate titles: assembly detailer; patcher, plastic boat
Repairs and repaints defects in fiberglass boat hulls,
decks, and cabins, using handtools and power tools: Examines parts for defects, such as cracks
and holes. Drills out defective areas or smooths rough edges, using portable electric drill and
grinder. Cuts out patch of fiberglass material, using shears. Mixes resin and catalyst, dips patch
in solution, and places patch over defect. Shapes and smooths edges to match contour of patched
area. Fills holes with plastic filler material. Smooths repaired surfaces, using sandpaper or power
disk sander. Mixes plastic paint with catalyst and sprays repaired surfaces, using spray gun. Cuts
out damaged wood bracing strips, using portable electric saw. Replaces and bonds strips in place
with saturated fiberglass mat. Touches up flaws, using paintbrush. May polish repainted sections.
807.684-018 AIRCRAFT SKIN BURNISHER (aircraft mfg.)
Burnishes and hand finishes sheet metal stock or
fabricated aircraft skins to remove surface defects, such as scratches, mars, and blemishes, and to
restore surface to uniform grain, color, and luster, using burnishing tools: Reads work order and
burnishing specifications. Lubricates area to be burnished, and rubs burnishing tool over
lubricated metal surfaces to remove surface imperfections. Polishes surfaces to restore area to
original luster or finish, by hand or using power tools. Brushes solutions onto skin surfaces to
remove stains. Examines burnished area and surrounding skin to determine uniformity of grain,
color, and finish.
807.684-022 FLOOR SERVICE WORKER, SPRING (automotive ser.)
Removes leaf springs from automotive vehicles to
facilitate repair or replacement and replaces springs, using handtools: Raises vehicle, using
hydraulic jack or hoist. Places mounting stands under vehicle to decrease leaf spring pressure.
Removes shock absorbers, U-bolts, and shackle pins to gain access to springs, using impact
wrench and handtools. Removes leaf springs and conveys springs to repair shop. Reinstalls
repaired or replacement springs, using handtools.
807.684-026 INSTALLER, SOFT TOP (automotive ser.) alternate titles: assembler, convertible top
Installs convertible top assemblies on automobile bodies:
Bolts rubber molding to specified points on bottom of convertible assembly frame. Positions
assembly on automobile body and bolts metal frame and rear edge of fabric to body. Trims off
excess fabric from rear edge, using shears. Connects hydraulic lift to assembly and raises top.
Adjusts bolts and top bows of metal frame to tighten fabric. Turns setscrews to adjust height and
movement of side windows. Screws metal caps to frame to protect fabric at points of greatest
wear. May install fabric on top assemblies.
807.684-034 WATER LEAK REPAIRER (auto. mfg.)
Detects and seals areas of water leaks on motor vehicle
bodies, using ultraviolet light, caulking gun, and handtools: Illuminates areas of inner
compartments of vehicle bodies, using ultraviolet light (black light) to detect water inside
compartments. Seals areas suspected of water leaks, using caulking gun. Aligns parts, such as
hoods, doors, and deck lids (trunks) to fit body contours to correct cause of water leaks, using
handtools. May work as part of team.
807.687-010 AUTOMOBILE-BODY-REPAIRER HELPER (automotive ser.)
Performs duties as described under HELPER (any
industry) Master Title.
807.687-014 STREETCAR-REPAIRER HELPER (railroad equip.) alternate titles: car-body-inspector helper
Performs any combination of following tasks to assist
STREETCAR REPAIRER (railroad equip.) in repairing streetcar bodies, using handtools:
Tightens loose bolts and screws and replaces worn or broken $T3stirrups,$T1 using handtools.
Replaces or tightens worn or loose weather stripping on windows, using handtools. Repairs torn
upholstery, using needle and thread. Lubricates car, using oil gun. Performs other duties as
described under HELPER (any industry) Master Title.
809 MISCELLANEOUS OCCUPATIONS IN METAL FABRICATING, N.E.C.
This group includes occupations, not elsewhere classified, concerned with fabricating structures from metal and related materials.
809.130-010 SUPERVISOR, ASSEMBLY DEPARTMENT (struct. metal)
Supervises and coordinates activities of workers engaged
in assembling metal sash, screen doors, and storm doors and windows. Sets up or supervises
setup of machinery, according to work order specifications and instructions from management.
May design and fabricate full-sized or miniature screens or storm windows and doors to be used
as samples, using handtools and power equipment. Performs other duties as described under
SUPERVISOR (any industry) Master Title.
809.130-014 SUPERVISOR, METAL FABRICATING (any industry) alternate titles: shop supervisor; steel fabricating supervisor
Supervises and coordinates activities of workers engaged
in fabrication and assembly of structural, ornamental, or sheet metal products, applying
knowledge of layout, product design, machine function, capacities and output, properties of
metal, and strength of materials: Analyzes work orders and blueprints to determine information,
such as material to be used, type of operations, and sequence of operations required. Requisitions
dies, fixtures, and material. Examines defective machinery to determine cause of malfunction and
reports need for machine repairs. Trains workers in operation of equipment. Sets up and operates
machines to make test runs and experimental products. Inspects work in progress and finished
products. Performs other duties as described under SUPERVISOR (any industry) Master Title.
May be designated by product fabricated as Boiler-Shop Supervisor (any industry);
Sheet-Metal-Shop Supervisor (any industry); Structural-Steel-Shop Supervisor (any industry);
Tank-Shop Supervisor (any industry).
809.131-010 SUPERVISOR, FABRICATION AND ASSEMBLY (toy-sport equip.)
Supervises and coordinates activities of workers engaged
in fabricating and assembling playground equipment, such as swings, slides, park tables, and
benches: Explains and demonstrates duties to new workers. Inspects work in progress and
finished product to verify conformance to standards and quality of work. Performs other duties as
described under SUPERVISOR (any industry) Master Title.
809.131-014 SUPERVISOR, ORNAMENTAL IRONWORKING (construction)
Supervises and coordinates activities of workers engaged
in installing prefabricated ornamental ironwork, such as window and door frames, elevator
fronts, and fences: Examines blueprints and confers with employer to determine location and
type ironwork to be installed, plan installation procedures, and resolve problems in securing
specified units. Demonstrates and explains work procedures and safety practices to workers.
Inspects preparation and installation of ironwork to ensure adherence to building specifications.
Performs other duties as described under SUPERVISOR (any industry) Master Title.
809.131-018 SUPERVISOR, STRUCTURAL-STEEL ERECTION (construction) alternate titles: iron-and-steel-work supervisor; steel-erecting pusher
Supervises and coordinates activities of work crews
engaged in erecting structural steel: Marks locations for new rivet holes to rectify errors. Directs
workers to drill and ream new holes. Assists workers in performance of tasks, such as riveting,
welding, bolting, and chipping, using portable power tools. Performs other duties as described
under SUPERVISOR (any industry) Master Title. May supervise workers engaged in erecting
steel power transmission towers and poles and be designated Tower Supervisor (construction).
May be designated according to activity of workers supervised as Supervisor, Riveting
(construction).
809.134-010 SUPERVISOR, GRINDING AND SPRAYING (struct. metal)
Supervises and coordinates activities of workers engaged
in rough surface grinding and spray painting structural and ornamental metalwork articles: Reads
work order specifications to determine supply requirements and coordinates interdepartmental
work flow. Trains new workers and demonstrates work procedures and assists workers in
performance of tasks. Inspects completed pieces to verify conformance of finish to company
standards. Performs other duties as described under SUPERVISOR (any industry) Master Title.
809.134-014 SUPERVISOR, METAL HANGING (mfd. bldgs.)
Supervises and coordinates activities of workers engaged
in installing exterior aluminum siding on manufactured buildings: Reads blueprints and written
specifications to determine materials needed and requisitions materials from warehouse.
Distributes materials to workers. Assists workers in performance of tasks as described under
METAL HANGER (mfd. bldgs.; vehicles, nec). Performs other duties as described under
SUPERVISOR (any industry) Master Title.
809.261-010 ASSEMBLER, GROUND SUPPORT EQUIPMENT (aircraft mfg.) alternate titles: ground equipment mechanic
Lays out, fabricates, and assembles missile ground
support equipment and related structures according to blueprints and engineering specifications,
using handtools and power tools: Reads and interprets blueprints and engineering specifications
to determine methods and procedures for assembling equipment and structures, such as missile
loading systems, storage shelters, and launching equipment. Lays out reference lines on parts,
assemblies, and accessories, using measuring and marking instruments. Drills, rivets, reams,
taps, countersinks, trims, files, grinds, and forms parts and assemblies, using handtools and
power tools. Assembles, aligns, and fits component parts, assemblies, and accessories
preparatory to final assembly and welding at missile launch site, using handtools and power
tools. Reworks assemblies according to engineering specifications. Verifies symmetry of
completed assemblies, using surveying instruments. Discusses assembly sequence, tooling
requirements, modifications, and related issues with engineers, liaison personnel and others. May
test assembled mechanisms and assemblies following specified testing procedures, using test
equipment.
809.281-010 LAY-OUT WORKER I (any industry)
Lays out reference points and dimensions on sheets,
plates, tubes, and structural shapes for fabricating, welding, and assembling into structural metal
products: Plans and develops layout as outlined on blueprints and templates, applying knowledge
of trigonometry, product design, effects of heat, and allowances for curvature and thickness of
metal. Details location and sequence of cutting, drilling, bending, rolling, punching, and welding
operations, using instruments, such as compass, protractor, dividers, and rule. Marks curves,
lines, holes, dimensions, and welding symbols onto workpiece, using scribes, soapstone, and
punches. May design and make templates of wood, paper, or metal [TEMPLATE MAKER (any
industry)]. May fit and align fabricated parts for welding or assembly operations [FITTER (any
industry) II]. May be designated according to type material laid out as Sheet-Metal Lay-Out
Worker (any industry); Structural-Steel Lay-Out Worker (any industry).
809.381-010 FABRICATOR-ASSEMBLER, METAL PRODUCTS (any industry)
Fabricates and assembles metal products, such as window
sashes, casements, doors, awning frames, shells, cases, and tubular products, such as golf carts or
furniture, as specified by work orders, diagrams, and templates, using handtools, power tools,
and metalworking machinery: Lays out and marks reference points onto components, using
template, rule, square, compass, and scale [LAY-OUT WORKER (any industry) II 809.381-014].
Operates machines, such as shears, cutoff saws, brakes, punch press, form roll and drill press, to
cut and shape components to specified dimensions [MACHINE OPERATOR (any industry) II
619.685-062]. Fits [FITTER (any industry) II 706.684-054] and assembles components, using
fixtures, handtools, and portable power tools, such as grinders, drills, power wrenches, and
riveters. Operates machines, such as arbor presses, riveting press, brazing machine, and
resistance-welding machines, to complete assembly. May weld components together. May be
designated by specialty as Awning-Frame Maker (fabrication, nec); Metal Screen, Storm Door,
And Window Builder (struct. metal); Tubular-Products Fabricator (any industry).
809.381-014 LAY-OUT WORKER II (any industry) alternate titles: duplicator; lay-out maker
Traces patterns and marks specifications for fabricating
operations onto sheet metal, metal plates, and structural shapes, using templates, measuring
instruments, and handtools: Measures stock, using rule to locate center line for positioning
template. Tapes, clamps, bolts, or holds template on workpiece. Marks bending and cutting lines,
using scribe, and punches or spot drills location of holes, using center punch or hand drill. May
lay out straight lines and location of holes detailed on blueprints.
809.381-018 MILKING-SYSTEM INSTALLER (agric. equip.; retail trade)
Installs and services automatic milking systems in barns
and milkhouses, using handtools and power tools: Confers with customer to ascertain needs,
sketches layout, and estimates costs for optimum equipment layout. Drills holes and bolts
milking equipment, such as control panels, pumps, wash sinks, feed stalls, and gates, in specified
locations. Cuts metal pipe to specified length, using hacksaw and vise. Installs and levels piping
system, using pipe cutters, wrenches, and spirit level. Starts vacuum pump, calibrates vacuum
gauges, and connects test instruments, such as $T3pulsation recorder and stability gauge,$T1 to
monitor system performance. Dismantles and cleans system. Replaces defective or
malfunctioning system parts, using wrenches and washing equipment.
809.381-022 ORNAMENTAL-IRON WORKER (construction) alternate titles: housesmith; metal-trim erector; ornamental-iron erector
Installs prefabricated ornamental ironwork, other than
structural ironwork, such as metal window and door frames, motor-driven and automatic power
doors, metal trim and paneling, and aluminum curtain-wall frames: Measures and marks layout
for installation, according to blueprints, using rule, template, square, and compass. Welds
brackets to lintels, sills, columns, and other structural framework. Drills holes in metal, concrete,
and masonry structure, using portable power drills, airhammer, and handtools. Cuts, miters, and
bevels metal trim and cover plates to size, using handsaws or portable power saws. Bolts, clips,
welds, or solders ironwork together and to brackets or anchors. Verifies level and plumbness,
using level or plumb bob. Bolts newell posts, balusters, and other parts of stairways and stair
rails to supports or embeds them in sockets. Fastens cover plates and molding in place with metal
screws to finish and trim work. Installs equipment, such as motor-driven or automatic doors,
following procedures provided by manufacturer. May locate and mark reference points, dig
postholes, mix concrete, and erect ornamental fences, using transit, posthole digger, and
handtools. When working with bronze, is designated Ornamental-Bronze Worker (construction).
May fabricate frames for mounting glass in ornamental cast stonework. May be designated
according to equipment installed as Metal-Sash Setter (construction); Ornamental-Rail Installer
(construction); Steel-Door Setter (construction); Steel-Sash Erector (construction).
809.381-026 ORNAMENTAL-IRON-WORKER APPRENTICE (construction) alternate titles: ornamental-metal-erector apprentice
Performs duties as described under APPRENTICE (any
industry) Master Title.
809.381-030 PNEUMATIC-TOOL OPERATOR (ship-boat mfg.)
Performs any of following duties involved in chipping,
caulking, drilling, and riveting steelplates, beams, and other structural parts of ships under
construction or repair, using pneumatic tools: Caulks overlapping seams between steelplates to
make seams watertight, using caulking tool. Chips, cuts, trims, and bevels metal to various
shapes and sizes, using handtools and pneumatic hammer. Drills, reams, and countersinks rivet
and bolt holes, pipe openings, or other holes in steelplate, steel beams, and angle iron, using
portable drilling machines. Heats rivets in forge to specified temperature. Presses steel bar
(dolly) against head of hot rivet while RIVETER, HAND (any industry) hydrostatically tests
rivet from opposite side. Tests compartments, tanks, and other watertight parts for leaks, using
water and air pressure.
809.381-034 SOLAR-FABRICATION TECHNICIAN (machine shop)
Fabricates and assembles metal solar collectors according
to job order specifications, using machine shop tools and equipment: Lays out and marks
reference points on metal tubing and sheets according to job order specifications, using rule and
scriber. Aligns, cuts, and drills copper tubing to form pipe sections, using jig, bandsaw, and drill
press. Smooths edges of pipe sections, using file and T-bar. Inserts other precut pipes into drilled
holes of pipe sections according to job order specifications, and brazes joints to form manifold
unit. Aligns and bends copper sheeting to form absorber plate, using power brake. Aligns
manifold unit with grooves of absorber plate, squirts liquid solder into grooves, and bakes
assembly to permanently bond joints, using oven. Sprays black paint on assembly to facilitate
solar heat absorption, using paint sprayer. Aligns and bends galvanized sheeting to form
enclosure frame parts of solar collector, using power brake. Drills holes into frame parts and
screws or rivets parts together, using pneumatic drill and rivet gun. Inserts absorber plate and
manifold assembly into enclosure frame, and rivets sections together. Caulks assembly corners to
prevent water leaks, using caulk gun. Cuts and inserts insulation into enclosure frame to provide
heat retention. Aligns and rivets frame end to assembly. Rivets covering to unit to complete solar
collector assembly. Packs solar collectors into cardboard boxes for shipment, using tape,
strapping, and crimper. Records product identification information on packed boxes.
809.382-010 BALANCING-MACHINE SET-UP WORKER (any industry) alternate titles: dynamic-balancer set-up worker
Sets up and operates dynamic balancing machine to
locate points of imbalance on engine or electric motor parts, such as spindles, impeller wheels,
armatures, rotors, and flywheels: Positions bearing pedestals according to size of workpiece,
installs bearings and keys on pedestal, and aligns drive motor with belt pulleys or drive adapter
of balancing machine, using handtools. Adjusts stroboscope light to specified intensity and focus.
Signals crane operator to position workpiece on pedestals and fastens test weight to specified
point on workpiece, using hammer, pliers, and welding equipment. Starts machine to rotate
workpiece. Moves controls of machine and observes dials, meters, or trace patterns on screen to
determine points of imbalance on workpiece.
809.484-010 AWNING-FRAME MAKER (tex. prod., nec) alternate titles: frame bender
Fabricates and assembles metal frames for awnings and
dock shelters according to sketches, drawings, or verbal instructions, using handtools and
portable power tools: Selects specified size and type of pipe or other raw or finished frame
material from stock to use in forming frame parts, such as front bars, extension arms, uprights,
armlifts, slide rods, and rafters. Measures and marks metal, using tape measure and crayon.
Fastens metal in vise and cuts to size, using hand or power hacksaw. Threads pipe ends, using
thread cutters. Drills holes in metal, using electric powered drill. Screws and bolts sections
together to assemble frame, using tees, unions, screwdriver, and wrenches. May bend metal to
specified angle, using hand bending tool. May disassemble frame and pack for transporting to
installation site. May assemble canvas to metal frames [RIGGER (tex. prod., nec)]. May hang
awnings [AWNING HANGER (construction; retail trade; tex. prod., nec)]. May measure
installation site for awning to obtain dimensions.
809.484-014 TEMPLATE MAKER, TRACK (any industry)
Fabricates and assembles track templates for
flame-cutting machines from aluminum bar stock and precut plywood board, using handtools and
measuring instruments: Positions and tacks or staples template layout onto specified template
board, using hammer or staple gun, or draws specified radial shapes onto board, using compass.
Measures and cuts aluminum bars to specified length, using hand shears or saw. Bends bar to
contour of template design, using hand roll and handtools. Tacks bent bars to template board
along layout lines or pattern, using hammer. Changes track sections of template on flame-cutting
machine when used for more than one job. Dismantles track templates and straightens bar for
reuse, using straightening roll [STRAIGHTENING-ROLL OPERATOR (any industry)].
809.664-010 ALUMINUM-POOL INSTALLER (construction)
Assembles aluminum swimming pool at work site, using
handtools and portable power tools: Directs other workers to excavate pool site according to
customer specifications. Assembles and installs structural parts, such as underground piping and
bottom and side panels of pool, using power drill, rivet gun, spot-welding equipment, and
handtools. Erects aluminum fencing around pool, using handtools. Lays precut carpet on deck
around pool, using handtools.
809.667-010 HULL AND DECK REMOVER (ship-boat mfg.) alternate titles: boat puller
Removes fiberglass boat decks and hulls from molds,
using handtools: Pries edge of hull or deck from mold, using wooden tool, and taps mold, using
mallet to loosen cast. Inserts airhose between mold and cast, or in hole in mold, and opens valve
to blow cast loose. Grasps and works cast loose from mold. Places cast on dolly with help of
other workers or clamps special lifting tool to tabs on hull and pushes hoist lever to fit loosened
hull from mold. May assemble and temporarily join structural members, such as hull, deck, and
headlines, using hoist, weights, and clamps. May grind edges of decks and hulls preparatory to
removing from mold, using disk sander.
809.681-010 ASSEMBLER, UNIT (struct. metal)
Fabricates and assembles custom-built products, such as
doors, windows, window screens, and metal awnings according to work orders, diagrams, or
layout, using handtools, power tools, and metalworking machinery: Aligns component parts in
jig or straightens and squares parts, using measuring instrument and straightedge. Smooths edges
to obtain specified fit, using file or grinder. Straightens components, using hammer or
straightening press. Traces reference lines to lay out points for screw and rivet holes, using rule
and scribe or template. Drills or punches screw and rivet holes, using punch or drillpress or
portable power drill. Assembles component parts to form completed unit, using handtools and
portable power tools [ASSEMBLER, PRODUCTION LINE (struct. metal)]. Measures panels
and lifts and turns latches to inspect and test them for conformance to specifications. May
operate riveter, power press, or airhammer to assemble units. May polish surfaces, using portable
buffing and polishing tools. May be designated by product assembled as Fireproof-Door
Assembler (struct. metal); Metal-Door Assembler (struct. metal); Metal-Window-Screen
Assembler (struct. metal).
809.684-010 ASSEMBLER, PRODUCTION LINE (struct. metal) alternate titles: assembler-fitter; crimper-assembler
Performs any combination of following assembly line
tasks to assemble structural parts, such as metal sashes, doors, windows, and window screens,
using handtools and portable power tools: Assembles frame components, such as tops, bottoms,
sides, panels, and molding in jigs or fixtures. Smooths edges of components to obtain specified
fit, using grinder or file. Punches or drills holes for fastening, using hole punch or power drill.
Aligns holes and screws or bolts frame components together, using screwdriver or wrench.
Positions hardware, such as locks, hinges, catches, and swivels on frame and fastens hardware to
frame, using screwdriver, nut runner, and hand riveter. Cuts screens to specified size, using
measuring jig and hand shears. Positions screen over frame and secures screen in groove, using
disk roller. Spreads glue, putty, or plastic compound on frame and positions precut glass panes
into frame. Rolls plastic or metal spline into groove and trims excess spline, using knife, or
crimps edges of groove to hold screen or glass in place, using crimping tool. Assembles
components of lock, such as bolts, washers, and spring. Inspects workpiece to detect scratches or
burs. Positions workpiece in measuring jig to verify dimensions. May lay out reference points for
drilling holes in frame members, using template, rule, and square. May cut channels and molding
to specified length, using pinch cutter, shears, or cuttoff saw. May cut glass to specified size,
using glass cutter. May be designated according to part assembled as Channel Installer (struct.
metal); Door-Lock Installer (struct. metal); Frame Assembler (struct. metal); Hardware Installer
(struct. metal); Kick-Plate Installer (struct. metal); Screen Installer (struct. metal); Spliner (struct.
metal).
809.684-014 CASKET ASSEMBLER, METAL (fabrication, nec)
Assembles metal caskets, performing any combination of
following tasks, using handtools and welding equipment: Places precut sheet metal sections into
jig to form casket body or lid. Solders joints and hand files or machine grinds rough surfaces
[SOLDERER-ASSEMBLER (welding)]. Saws and bevels wooden slats to specified dimension,
using handsaw and jointer. Inserts slats under flange of casket body or lid and nails slats into
place. Fits lid onto casket body and bends flange of casket body by hand to facilitate tight fit.
Drills holes in lid, using power drill and bolts hinge to lid, using wrench. Welds hinge to casket
body, using spot-welding machine. May weld joints, using arc-welding machine [WELDER,
ARC (welding)].
809.684-018 DRILLER, HAND (any industry) alternate titles: driller, portable
Drills rivet or bolt holes in material, such as metal, wood,
or plastic, following layout marks and using portable power drill: Punches indentations along
layout marks to guide drill bit, using center punch and hammer. Fastens specified drill bit in
chuck of drill. Drills holes, replaces drill bit with specified reamer, tap, or countersink, and
enlarges, threads, or countersinks holes. Sharpens cutting tools, using power grinder. May align
offcenter holes in structural members, using $T3drift pins,$T1 and bolt members together, using
wrench.
809.684-022 FINISHER, FIBERGLASS BOAT PARTS (ship-boat mfg.) alternate titles: ballaster; grinder
Grinds, repairs, and cleans molded fiberglass parts
preparatory to assembly into boats, using handtools and portable power tools: Attaches abrasive
disk to grinder and grinds molded parts to remove excess fiberglass and smooth edges. Checks
flange of molded parts with thickness gauge to determine if more grinding is necessary. Trims
excess fiberglass extending from edge of boat hull, using chisel and mallet. Inspects parts to
detect defective areas and cuts out defective areas, using chisel and mallet or portable drill.
Applies putty to ground-out areas to repair surfaces, using trowel. Waxes and polishes molded
parts, using buffer, paste wax and cloth. May paint repaired areas, using spray gun. May install
ballast forms in boat hull, using power hoist and handtools.
809.684-026 GRINDER-CHIPPER II (any industry) alternate titles: grinder, rough
Grinds and chips weld splatter, high spots, burrs, slag,
and rust from surface of fabricated metal structures and parts to improve appearance or prepare
for painting, using portable or pedestal grinders, chipping hammers, and wire brushes: Positions
workpiece on worktable manually or using jib or crane. Inserts specified grinding wheel, wire
brush, or cutting chisel into portable grinder or power hammer. Pulls trigger to activate power
tool and positions and guides tool along high or defective spots on surface of workpiece. May
chip or grind out pits or cracks. Grinds portable pieces, using pedestal grinder. May sharpen
chisels and dress grinding wheel, using pedestal grinder or wheel dresser. May paint fabricated
parts, using spray gun [PAINTER, SPRAY (any industry) I]. May be designated according to
tool used as Chipper (any industry) II; Grinder (any industry) IV.
809.684-030 METAL HANGER (mfd. bldgs.; vehicles, nec)
Installs sheet metal panels, molding, and exterior parts
and accessories on manufactured building and travel trailer frames and bodies, using handtools
and power tools: Positions panels on body frame, by hand or using chain hoist. Fastens panels to
frame, using hammer, drill, rivet gun, stapler, and screwdriver. Trims panels to shape of coach,
using tin snips. Lays out window, door, and vent areas on panels according to blueprints, using
pencil, ruler, and template. Cuts opening, using electric router and tin snips. Nails and screws
insulation to roof frame. Measures, cuts, and installs molding strips to corners, using rule,
hammer, hacksaw, and screwdriver. Applies sealer compound around window edges, vent
openings, and roof seams, using putty knife. Sets prefabricated window units, screens, and
louvers in openings and fastens them in place with screws or rivets. Installs accessories, such as
visors, lights, brackets, and railings, using screwdriver. Fastens metal threshold and doorcasing
on body frame, hangs door, and attaches weather stripping, doorstops, striker plate, and molding,
using handtools. May assemble window unit. May tend machines that cut or shape metal panels
preparatory to hanging [MACHINE OPERATOR (any industry) I 616.380-018]. May be
designated according to part installed as Door Installer (mfd. bldgs.; vehicles, nec) I; Roof-Panel
Hanger (mfd. bldgs.; vehicles, nec); Side-Panel Hanger (mfd. bldgs.; vehicles, nec); Window
Installer (mfd. bldgs.; vehicles, nec).
809.684-034 REPAIRER, FINISHED METAL (any industry)
Repairs surface defects, such as dings, dents, and buckles,
in finished metal items, such as automobile bodies, refrigerators, or other appliances, using dolly
blocks, ding and pick hammers, and other handtools: Visually examines and feels surface of
workpiece to determine extent of defect. Holds dolly block against defect and hammers opposite
side to smooth surface, being careful not to stretch surface or mar finish. Cleans and polishes
repaired area, using buffer and cloth. May file dings to remove burrs and rough spots. Polishes
working surfaces of dolly blocks and hammers, using naphtha-soaked emery cloth to prevent
scratching or gouging of workpiece.
809.684-038 WHEEL ASSEMBLER (mfd. bldgs.; vehicles, nec)
Mounts wheels and tires on chassis of mobile home:
Positions wheel and spring assembly on chassis brackets, using chain hoist. Bolts wheel
assembly to brackets, using hand or power wrench. Mounts tires on wheel assembly, fastening
nuts with tire wrench. May bolt front wheel jack to chassis. May attach brake wires to brake
housing and thread wires through holes in cross-members to front of chassis. May spray chassis
with rust-resistant paint or undercoat material.
809.684-042 PANEL LAMINATOR (struct. metal)
Laminates precut materials to form doors and portable
wall sections used in prefabricated metal buildings: Reads work order to determine materials to
be laminated, such as steel, aluminum, urethane, vinyl hardboard, and gypsum, and to determine
size and color. Measures materials to verify size. Applies adhesive to materials, using spray gun.
Positions and presses materials together on conveyor in prescribed order and aligns materials,
using mallet. Pushes button to start conveyor and activate pinch roller that presses sections
together and removes air pockets. Removes completed panel from conveyor and places panel on
pallet.
809.687-010 DUCT MAKER (construction; mfd. bldgs.)
Cuts and shapes fiberglass sheet to form heating and
air-conditioning ducts, using handtools: Places sheet on worktable for cutting. Measures and
marks sheet according to specifications, using tape measure and marker. Cuts wedge shaped
grooves according to marking to facilitate folding, using straightedge and knife. Folds sheet to
form rectangular duct and fastens open edge of duct, using pneumatic stapler. Cuts aluminum
tape according to length of duct and tapes edge of duct to make air tight seal. Writes model
number on completed sections of duct with felt pen. Moves ducts to designated storage area.
809.687-014 HELPER, MANUFACTURING (aircraft mfg.) alternate titles: general helper
Assists workers engaged in fabricating, assembling,
installing, and processing materials, parts, and assemblies for aircraft and aerospace products,
performing any combination of following tasks: Sorts and counts parts and materials. Examines
parts and materials for defects. Feeds, loads, or removes parts from machines. Loads and unloads
racks, baskets, skids, dollies, and conveyors. Moves or carries parts, materials, and equipment.
Files, trims, saws, buffs, drills, and deburrs parts, using handtools and power tools. Wraps and
unwraps parts, tools, and equipment. Marks identifying information on parts and materials.
Places, positions, clamps, or holds parts and materials during assembly, installation, or
machining. Lubricates and cleans parts, assemblies, and equipment. Cleans and sweeps work
area. Performs other duties as described under HELPER (any industry) Master Title.
809.687-018 INSPECTOR AND TESTER (struct. metal)
Inspects metal sashes, window screens, windows, and
doors for appearance and accuracy of fabrication and assembly: Feels sides of workpiece for
burrs, ravelled screening, or defective packing of screening, glass, or splines. Slides panels up
and down to ensure specified alignment. Verifies dimensions, using fixed gauge, rule, or square.
Returns defective workpiece for repair or performs such minor repairs as tightening screws,
adjusting balance, and rolling or hammering out small dents, using handtools. May apply
gummed tape around frame, screen, or glass, pack pieces according to size, and insert screens
and glass panels into frames to prepare pieces for shipping.
809.687-022 LABORER, SHIPYARD (ship-boat mfg.)
Performs following tasks in shipyards: Loads vehicles,
using handtruck or dolly. Washes trucks and other vehicles. Cleans ships, piers, drydocks, and
other working areas, using broom and water hose. Opens shipping crates, using hammer and
pinchbar. Sorts lumber, metals, and other scrap materials. Collects and burns trash. Mixes and
pours cement on inner bottoms of ships and around joints on decks to prepare surfaces for tile or
to make joints watertight. Removes paint and scale from ships' metal surfaces, using hand or
powered wire brushes. Conveys materials and tools to work site.
809.687-026 MOLD PREPARER (ship-boat mfg.) alternate titles: mold finisher
Cleans and waxes fiberglass boat molds preparatory to
molding: Washes molds, using sponge. Waxes and polishes interior of mold, using cloth, or
electric buffer. Brushes parting agent on mold to facilitate removal of cast after molding.
81 WELDERS, CUTTERS, AND RELATED OCCUPATIONS
This division includes occupations primarily concerned with joining, surfacing, or otherwise fabricating or repairing structures or parts of metal or other weldable material, such as plastic or glass, applying the following welding or cutting processes: arc; gas; resistance; solid state (friction, ultrasonic, cold, explosion, diffusion); and other processes, such as electroslag, electron beam, induction, thermit, and laser beam. Welders in this division are distinguished from workers using welding equipment in other divisions by their knowledge of and experience in welding technology and in being primarily concerned with the equipment and technology of welding. Workers classified in other divisions may use welding equipment, but their knowledge and experience are primarily in assembly or repair techniques. For example, welders who work on storage batteries can be found in Group 727.
810 ARC WELDERS AND CUTTERS
This group includes occupations concerned with welding processes in which joining is produced by heating with an arc or arcs, with or without the application of pressure and with or without the use of filler metal.
810.382-010 WELDING-MACHINE OPERATOR, ARC (welding)
Sets up and operates arc welding machine that welds
together parts of fabricated metal products, as specified by blueprints, layouts, welding
procedures, and operating charts: Welds flat, cylindrical, or irregular parts that may be clamped,
tack-welded, or otherwise positioned. May position weld line parallel to carriage. Turns cranks or
pushes buttons to align electrode on welding head over weld joint to weld linear joints, or adjust
length of radial arm to position electrode over weld joint when welding radial joints. Clamps
cylindrical workpieces onto turning rolls under stationary head to weld circular joints. Threads
specified electrode wire from reel through feed rolls and welding head. Turns welding head to set
specified angle of electrode. May fill hopper with specified flux and direct nozzle or gravity feed
over weld line, or adjust shielding gas or gas mixture flow rate. Turns knobs to set current,
voltage, and slope, and synchronize feed of wire and flux with speed of welding action. May set
limit switch which automatically stops machine at end of weld. Starts machine and observes
meters and gauges, or observes welding action for compliance with procedures. Visually
examines welds for adherence to specifications. May grind welded surfaces for penetrant test.
Adjusts machine setup to vary size, location, and penetration of bead. May install track template
to weld irregularly shaped seams. May make trial run before welding and record setup and
operating data. May layout, fit, and tack workpieces together. May preheat workpiece, using
hand torch or heating furnace. May reweld defective joints, using hand-welding equipment. May
remove surplus slag, flux, and spatter, using brush, portable grinder, and hand scraper. May
operate machine equipped with two or more heads. May be designated according to type of
welding machine operated as Welding-Machine Operator, Electro-Gas (welding);
Welding-Machine Operator, Gas-Metal Arc (welding); Welding-Machine Operator,
Gas-Tungsten Arc (welding); Welding-Machine Operator, Plasma Arc (welding);
Welding-Machine Operator, Submerged Arc (welding).
810.384-010 WELDER APPRENTICE, ARC (welding)
Performs duties as described under APPRENTICE (any
industry) Master Title.
810.384-014 WELDER, ARC (welding)
Welds together metal components of products, such as
pipelines, automobiles, boilers, ships, aircraft, and mobile homes, as specified by layout,
blueprints, diagram, work order, welding procedures, or oral instructions, using electric
arc-welding equipment: Obtains specified electrode and inserts electrode into portable holder or
threads consumable electrode wire through portable welding gun. Connects cables from welding
unit to obtain amperage, voltage, slope, and pulse, as specified by WELDING ENGINEER
(profess. & kin.) 011.061-026 or WELDING TECHNICIAN (profess. & kin.) 011.261-014.
Starts power supply to produce electric current. Strikes (forms) arc which generates heat to melt
and deposit metal from electrode to workpiece and join edges of workpiece. Manually guides
electrode or gun along weld line, maintaining length of arc and speed of movement to form
specified depth of fusion and bead, as judged from color of metal, sound of weld, and size of
molten puddle. Welds in flat, horizontal, vertical, or overhead positions. Examines weld for bead
size and other specifications. May manually apply filler rod to supply weld metal. May clean or
degrease weld joint or workpiece, using wire brush, portable grinder, or chemical bath. May
repair broken or cracked parts and fill holes. May prepare broken parts for welding by grooving
or scarfing surfaces. May chip off excess weld, slag, and spatter, using hand scraper or power
chipper. May preheat workpiece, using hand torch or heating furnace. May position and clamp
workpieces together or assemble them in jig or fixture. May tack assemblies together. May cut
metal plates or structural shapes [ARC CUTTER (welding) 816.364-010]. May be designated
according to type of equipment used as Welder, Carbon Arc (welding); Welder, Flux-Cored Arc
(welding); Welder, Gas-Metal Arc (welding); Welder, Gas-Tungsten Arc (welding); Welder,
Hand, Submerged Arc (welding); Welder, Plasma Arc (welding); Welder, Shielded-Metal Arc
(welding). May operate other machine shop equipment to prepare components for welding. May
be designated according to product welded as Welder, Boilermaker (struct. metal). Important
variations include types of metals welded, subprocesses used, trade name of equipment used,
work site (in-plant, job shop, construction site, shipyard), method of application (manual,
semiautomatic), high-production or custom, level of ambidexterity required, type of joints
welded (seam, spot, butt). May be required to pass employer performance tests or standard tests
to meet certification standards of governmental agencies or professional and technical
associations.
810.664-010 WELDER, GUN (welding) alternate titles: spot welder, line; spot welder, body assembly
Welds or tack-welds overlapping edges of positioned
components to fabricate sheet metal assemblies, such as panels, refrigerator shells, and
automobile bodies, using portable spot-welding gun: Positions and clamps electrode under
overlapping edges of workpiece. Presses electrode against workpiece at specified weld points to
complete circuit between electrodes and heat metal to joining temperature. Removes electrode
after specified period of time. May adjust equipment for automatic timing of current. May
periodically attend group meetings to learn new or modified tasks. May position and clamp
workpieces together. May examine welded components to detect defects.
810.684-010 WELDER, TACK (welding) alternate titles: tacker
Welds short beads at points specified by layout, welding
diagram, or by FITTER (any industry) I 801.261-014, along overlapping edges of metal parts to
hold parts in place for final welding. Performs tasks of FITTER HELPER (any industry)
801.687-014. May tack-weld, using hand, submerged, or gas-shielded arc welding equipment.
May tack-weld, using portable spotwelding gun [WELDER, GUN (welding) 810.664-010].
811 GAS WELDERS
This group includes occupations concerned with welding in which joining is produced by heating with a gas flame or flames, with or without the application of pressure, and with or without the use of filler metal.
811.482-010 WELDING-MACHINE OPERATOR, GAS (welding) alternate titles: welder, gas, automatic
Sets up and operates oxy-fuel-gas-welding machine to
weld metal parts, according to work order, blueprints, layout, and operating charts: Clamps
workpieces into holding fixture on machine bed, movable carriage, or turntable. Positions and
clamps or bolts welding torch onto overhead carriage, radial arm, or into stationary fixture at
specified angle and distance from workpiece. Turns cranks to align torch with weld line. Selects
torch tip, filler wire, and flux, according to charts or thickness and type of metal. Fills hoppers
with flux and positions spout over weld line. Places reel of filler wire onto spindle and threads
end through feed rolls to welding seam. Connects hoses from torch to regulator valves and
cylinders of oxygen and fuel gas. Turns regulator valves to start flow of gases, lights torch, and
adjusts gas mixture and pressure to obtain flame of desired size and color. Turns knobs to
synchronize movement of torch or workpiece, feed of flux and filler with welding action, and
sets switch to stop machine at end of weld. Starts machine, observes welding action, and
examines weld for defects. Adjusts machine setup to vary bead size and other weld
characteristics. May record setup and operating data. May reweld defective joints, using
handtorch. May preheat workpiece in furnace. May lay out, fit, and tack-weld workpieces
together. May operate machine equipped with two or more welding torches. May remove surplus
flux, slag, and splatter, using wirebrush, portable grinder, and hand scraper.
811.684-010 WELDER APPRENTICE, GAS (welding)
Performs duties as described under APPRENTICE (any
industry) Master Title.
811.684-014 WELDER, GAS (welding)
Welds metal parts, using gas welding equipment as
specified by layout, welding diagram, or work order: Positions parts in jigs or fixtures on bench
or floor, or clamps parts together along layout marks. Selects torch, torch tip, filler rod and flux,
according to welding chart specifications or type and thickness of metal. Connects regulator
valves and hoses to oxygen and fuel gas cylinders, and welding torch. Turns regulator valves to
activate flow of gases, lights torch and adjusts gas mixture and pressure, to obtain desired flame,
based on knowledge of gas-welding techniques. Holds torch at proper angle to metal and guides
along weld joint, applying filler rod to molten area to form weld. Examines weld for bead size
and other specifications. Repairs broken or cracked metal objects, fills holes, and builds up metal
parts. May apply flux to workpiece instead of filler rod. May preheat workpiece in furnace or
with torch. May layout, position and tack weld workpieces. May weld along vertical or overhead
weld lines. May scarf or groove weld prior to applying filler metal, using gas welding equipment.
May chip or grind off excess weld, slag, or spatter [GRINDER-CHIPPER (any industry) II]. May
clean or degrease parts, using wire brush, portable grinder, or chemical bath. May cut metal
plates or structural shapes using gas torch. May be designated according to type of gases used
such as Welder, Acetylene (welding); Welder, Oxyacetylene (welding); Welder, Oxyhydrogen
(welding). Important variations include type of metal welded, products, subprocesses, trade name
of equipment, work site (inplant, job shop, construction site, shipyard), high-production or
custom, level of ambidexterity required or type of joints welded (seam, spot, butt). May be
required to pass employer performance tests or standard tests to meet certification standards of
governmental agencies or professional and technical associations.
812 RESISTANCE WELDERS
This group includes occupations concerned with welding processes in which joining is produced by heat obtained from resistance of the base metal to electric current in a circuit of which the workpiece is a part, and by the application of pressure. Machine tenders in this group are included in Group 819 as WELDING-MACHINE TENDER (welding).
812.360-010 WELDER SETTER, RESISTANCE MACHINE (welding)
Sets up resistance welding and brazing machines that join
or bond metal components, such as panels, frames, yokes, tubes, and containers, according to
specifications and blueprints: Lays out and marks weld points and position of components on
workpiece, using rule, square, templates, and scribe. Selects, positions, aligns, and bolts
electrodes, jigs, holding fixtures, guides, and stops onto machine, using measuring instruments
and handtools. Turns knobs to set and synchronize electric current, pressure, timing cycle, and
automatic feed and transfer equipment specified by welding machine chart or record of previous
work. Computes and records setting for new work, applying knowledge of metal properties,
principles of welding, and shop mathematics. Makes trial weld. Adjusts electrode gap and feed
rollers to thickness of metal. Dresses electrodes, using tip dresser, file, emery cloth, or dressing
wheel. Devises and builds fixtures. Gives directions to WELDING-MACHINE OPERATOR,
RESISTANCE (welding) in operation of machine. May inspect electrical circuits of machine and
perform maintenance tasks, such as replacing defective tubes and relays. May set up welding
stations on automatic production lines. Important variations include material types, finish
required, and types of joints welded (spot, butt, seam).
812.682-010 WELDING-MACHINE OPERATOR, RESISTANCE (welding)
Sets up and operates resistance welding machine to join
metal parts, according to blueprints, work orders, or oral instructions: Turns machine dials to set
air and hydraulic pressure, amperage, and joining time, according to specified type of metal,
weld, and assembly. May select, install, and adjust electrodes. Aligns workpieces, using square
and rule. May hold pieces together manually, fasten into jigs, or secure with clamps to align in
specified assembly position. Holds part between electrodes or positions on machine worktable.
Depresses pedal or pulls trigger to close electrodes and form weld at point of contact. Releases
pedal or trigger after specified welding time. Cleans electrodes, using file, tip dresser, emery
cloth. May operate machine which automatically releases electrodes from metal after welding
cycle. May devise and build fixtures to hold pieces. May inspect finished work. May operate
machine equipped with two or more electrodes which weld at several points simultaneously.
Important variations include types of joints welded (seam, spot, butt) and types of materials
welded (aluminum, steel). May be designated according to type of resistance-welding machine
operated as Flash-Welding-Machine Operator (welding); Percussion-Welding-Machine Operator
(welding); Projection-Welding-Machine Operator (welding); Upset-Welding-Machine Operator
(welding).
813 BRAZING, BRAZE-WELDING, AND SOLDERING OCCUPATIONS
This group includes occupations concerned with processes in which joining is produced by heating the base metals (metals to be joined) to a suitable temperature and supplying a filler metal to complete the joint. Brazing and braze-welding requires heating the base metals above 800 degrees F. (427 degrees C.) but below their melting point. Soldering requires heating the base metals below 800 degrees F. (427 degrees C.) and below their melting point. Machine tenders in this group are included in Group 819 as WELDING-MACHINE TENDER (welding). SOLDERER (jewelry-silver.) can be found in Group 700.
813.360-010 BRAZING-MACHINE SETTER (welding)
Sets up variety of brazing machines which braze (bond)
or solder metal components, according to blueprint, work order, data chart, and layout
specifications: Selects, positions, aligns, and bolts holding fixtures, guides, and stops onto
machine to position and hold workpieces, using measuring instruments and handtools. Selects or
bends tubing and wire to form heating coils, installs coils to electrodes, and turns knobs to set
electrical current when setting up induction-brazing machines [BRAZER, INDUCTION
(welding)]. Connects hoses from cylinders of oxygen and fuel gas, such as acetylene or natural
gas, to regulator valves and one or more welding torches. Selects and installs nozzles to torches.
Turns valves and installs gears and cams to set timing devices which shut off electrical current or
gas pressure, move workpieces, or fill coils with water to cool workpiece after brazing, and
synchronize movement of conveyor or rotary table with brazing action. May install positioning
or ejecting fixtures. Makes trial runs, readjusts machine, and records setup data. May set up
thermal brazing machines [BRAZING-MACHINE OPERATOR (welding)]. May set up
resistance-brazing machines [BRAZER, RESISTANCE (welding)]; brazing furnaces [BRAZER,
FURNACE (welding)]; and gas welding machines [WELDING-MACHINE OPERATOR, GAS
(welding)].
813.360-014 SETTER, INDUCTION-HEATING EQUIPMENT (welding)
Sets up induction heating equipment used to braze,
heat-treat, and spot-weld metal parts: Selects induction coil according to heating chart, or bends
copper tubing by hand, to form coil, following electrical formulas. Attaches power and coolant
lines to ends of coil, using flaring tool, nuts and washers, and wrenches. Sets dial controls to
regulate current, heating-cycle time, and coolant-flow pressure. Turns wheel and reads meter to
tune power-supply oscillators for maximum output. Shims coil-holder and work-holding fixture
to center parts within coil for heating. Trains workers to braze and solder metals and examines
their work for completeness of bonding. Cleans, lubricates, and adjusts equipment to maintain
efficient operation using airhose, cleaning fluid, and handtools.
813.382-010 BRAZER, INDUCTION (welding) alternate titles: brazer, electronic; solderer, electronic
Sets up and operates induction heating equipment to
braze (bond) together metal components, according to blueprint, work order, or layout
specifications: Positions and clamps fixtures and stops into machine, using square, rule, and
template. Selects heating coil, or bends copper or alloy tubing or wire into coils, which outline
joint to be brazed. Bolts or screws coil to electrode. Turns knobs to adjust electrical current for
type and thickness of metal, as computed from data charts. Places wire, strip, or preformed piece
of brazing alloy over edges of components and brushes flux along seams to be joined. Assembles
and positions workpieces into holding fixture. Starts electric current in coils to heat workpiece
and melt alloy. Turns off current and allows workpiece to cool, or directs stream of water or air
onto workpiece, or turns handle to fill coil with water to cool workpiece. Removes workpiece,
using tongs or tweezer, when brazed metal has solidified, as indicated by color. May connect
holding fixture to electrode instead of using heating coil. May set timing control to shut off
current automatically after specified period of time. May anneal finished workpiece to relieve
internal stress [ANNEALER (heat treating)]. May dip workpiece into chemical bath to remove
impurities or flux. May bond workpieces together with soft solder and be known as Solderer,
Induction (welding).
813.382-014 BRAZING-MACHINE OPERATOR (welding) alternate titles: brazing-machine operator, automatic; flame-brazing-machine operator; soldering-machine operator, automatic
Sets up and operates thermal brazing machine which
bonds components of fabricated metal products as specified by work orders, blueprints, and data
charts: Selects torch tips, braze alloy, and flux, according to type and thickness of metal, data
charts, or previous brazing record. Screws tips to torches. Positions and clamps torches at
specified distance and angle to workpiece. Aligns and clamps holding fixtures to machine bed,
table, or conveyor, using rule, square, and handtools. Aligns and clamps workpieces into fixtures.
Fills hoppers with flux and positions spout to direct flow, or manually brushes flux onto seams of
workpieces. Loads reel of brazing wire onto machine holder and threads end through automatic
feed rolls. Positions preformed pieces of braze alloy along seams of workpiece, or manually
applies alloy to seams during brazing. Connects hoses from oxygen and fuel gas cylinders to
regulator valves and torches. Turns valves to start flow of gases, lights torch, and adjusts mixture
to obtain flame of desired size and color. Turns knobs to synchronize movement of conveyor,
rotary table, or oscillating carriage with feed of wire, flux, and brazing action. Starts machine
which moves workpiece to flame or moves torch to workpiece to melt alloy into seam. Moves
workpiece away from machine to cool. Removes and examines finished pieces for defective
seams. May dip pieces into water or acid bath to cool and clean them. May operate machine
which automatically moves pieces before air jet or into cooling chamber. May manipulate levers
or crank to control movement of machine. May bond workpieces with soft solder and be
designated Soldering-Machine Operator (welding).
813.482-010 BRAZER, FURNACE (welding) alternate titles: solderer, furnace
Operates electric, gas, or oil-fired furnace to braze (bond)
or solder metal components, as specified by work orders, sketches, and charts: Turns knobs and
observes recording instruments, gauges, and pyrometer to maintain furnace and cooling chamber
temperature specified for type of metal and brazing or soldering alloy used. Aligns and clamps
together components or positions components in holding fixtures under specified pressure.
Brushes on flux and places wire or preformed pieces of brazing or soldering alloy over joints.
Places workpieces into furnace or onto conveyor, or into containers, such as baskets, trays, or
retorts. Loads containers into furnace or onto furnace conveyor, manually or by hoist. Transfers
workpieces from furnace to cooling chamber, using pole, hook, or by turning cranks. May install
fixtures into furnace or onto conveyor, using rule, square, template, and handtools. May operate
furnace which drops brazed products into quenching tank. May solder metals, such as tin, zinc,
brass, and nickel, to strips of gold or silver preparatory to making jewelry articles and be
designated Rolled-Gold Plater (jewelry-silver.).
813.682-010 BRAZER, RESISTANCE (welding)
Operates spot welding machine to braze (bond) metal
parts together: Places flux and wire or strip of brazing alloy between workpieces. Adjusts electric
current and timing cycle of machine to heat metal to bonding temperature. Removes workpiece,
using tongs, and cools workpiece, using air or water. May cut carbon electrodes to specified size
and shape, using cutoff saw.
813.684-010 BRAZER, ASSEMBLER (welding) alternate titles: brazer; torch brazer
Brazes (bonds) together components to assemble metal
parts as specified by layout, work order, or blueprints, using hand torch: Aligns and clamps
workpieces together, using rule, square, or template or sets up and places them in fixtures, jigs,
or vise. Cleans joints of workpieces, using wire brush or by dipping them into cleaning solution.
Selects torch tip, flux, and brazing alloy from data charts or work order. Connects hoses from
torch to regulator valves and cylinders of oxygen and specified fuel gas, acetylene or natural.
Turns valves to start flow of gases, lights flame, and adjusts pressure and mixture of gases to
obtain desired color and size of flame. Brushes flux onto joint of workpiece or dips braze rod into
flux to prevent oxidation of metal. Guides torch and rod along joint or seam of workpiece to heat
to brazing temperature and melt braze alloy to bond workpieces together. Examines seam and
rebrazes defective joints. May braze together broken parts and cover holes to repair leaks. May
specialize in bonding parts with soft solder and be designated Solderer, Torch (welding) II. May
melt and separate brazed joints, using hand torch or furnace, remove and straighten components,
and rebraze joints to repair misaligned or damaged assemblies and be designated Brazer, Repair
And Salvage (welding). May braze together seams of metal sheets, strips, screening, or wire
cloth, using torch mounted on manually guided crawler, and be designated Brazer, Crawler
Torch (welding).
813.684-014 SOLDERER-ASSEMBLER (welding) alternate titles: production solderer; returned-goods repairer
Solders together components to assemble fabricated
metal items, as specified by work orders, diagrams, or layout, using soldering iron: Aligns and
clamps parts together, using rule, square, or handtools, or positions items in fixtures, jigs, or vise.
Dips parts in cleaning solution, or brushes or sprinkles flux along seams. Heats soldering iron in
gas flame or electric induction coil, or plugs iron in electrical outlet. Plunges tip of iron into
cleaning compound and rubs tip onto specified tin alloy to clean and tin tip. Guides tip along
seam to heat workpiece to bonding temperature and dips bar or wire of specified soft solder in
seam to solder joint. May dip workpieces into molten solder or place solder strip between seams
and heat seam with iron to sweat items together. May clean workpiece, using file, handbrush, or
grinder. May grind, cut, or bend edges to fit fabricated parts together, using power grinder and
handtools. May use hand torch to solder joints inaccessible to hand iron. May solder broken parts
or cover holes to repair leaks. May melt and separate soldered joints, using hand torch, iron, or
furnace, and remove and straighten components and resolder joints to repair misaligned or
damaged assemblies and be designated Solderer, Assembly Repair (welding).
813.684-018 SOLDERER-DIPPER (welding)
Dips metal parts into molten solder to bond them
together, using any combination of following methods: (1) Twists, crimps, clamps, or holds parts
together and dips them into solder for specified time. Removes and holds parts together until
color indicates solder has set. (2) Dips parts separately and solders them together with hand iron,
heating one part and pressing it against another, or placing clamped parts into furnace. (3)
Clamps workpiece into fixture over solder pot and depresses lever to raise level of solder or
lower workpiece into solder. May dip units, such as radiator cores, using jib or crane. May place
solder bars into container and turn knobs to specified position to melt solder and regulate its
temperature.
813.684-022 SOLDERER, PRODUCTION LINE (welding)
Solders together components of metal products on
production line, using hand soldering iron and soft solder: Dips workpieces into chemical
solution or brushes or powders flux along joints to remove impurities. Places workpieces into
fixtures or manually holds them together at designated point. Plunges soldering iron into
chemical to clean tip. Positions tip of heated soldering iron and wire or bar of solder to joint until
solder melts and seeps into joint. Guides iron and solder along seams. Removes workpiece when
color indicates that solder has cooled and bonded workpieces together. May sweat together
workpieces coated with solder. May solder with self-fluxing solder. May adjust controls of gas
flame or electric induction coils to specified point on dial to heat soldering iron.
813.684-026 SOLDERER, TORCH I (welding)
Fills holes, indentations, and seams of fabricated metal
products, using solder and gas torch: Prepares area to be soldered, using hand and powered tools,
such as hacksaw, chisel, hammer, grinder, and wire brush. Brushes acid solution onto area to
clean area. Moves oxyacetelene torch over area to heat acid and wipes surface, using cloth, to
remove dirt and excess acid. Rubs stick of solder on heated area and melts solder, using torch.
Smooths soldered area with alternate strokes of paddle and torch, leaving soldered section
slightly higher than surrounding area for later filing.
813.684-030 SOLDERER, ULTRASONIC, HAND (welding)
Solders metal components, using electric-ultrasonic
soldering equipment: Positions component in fixture. Preheats joint area to temperature above
solder melting point, using oxy-fuel torch. Turns dials to set intensity and duration of ultrasonic
impulse, according to work order specifications. Pushes button to turn on electric-ultrasonic
equipment. Fills joint with solder and positions $T3ultrasonic horn$T1 on outside of joint to
transfer energy impulse from equipment to workpiece, to bond solder and base metal.
813.685-010 BRAZER, CONTROLLED ATMOSPHERIC FURNACE (welding) alternate titles: hydrogen braze-furnace operator
Tends brazing furnace equipped to introduce mixture of
gases, which removes oxides from, and prevents oxidation of metal and braze alloy during
brazing. Turns handle and knobs and observes gauges to start pump or gas generator and to
maintain specified flow of gas into combustion and cooling chamber. Visually inspects brazed
metal components periodically and discards defective parts.
814 SOLID STATE WELDERS
This group includes occupations concerned with a group of welding processes in which joining is produced essentially at temperatures below the melting point of the base metals being joined without the addition of a filler metal. Pressure may or may not be used. Processes included are cold welding, explosion welding, diffusion welding, ultrasonic welding, and friction welding. Machine tenders in this group are included in Group 819 as WELDING-MACHINE TENDER (welding). Forge welding occupations are included in Division 61.
814.382-010 WELDING-MACHINE OPERATOR, FRICTION (welding)
Operates friction-welding machine to join metal
components, according to work orders, specification tables, and diagrams: Installs, aligns, and
adjusts fixtures and stops, using handtools and precision measuring devices, such as
micrometers, calipers, verniers, and gauges. Positions parts to be welded into rotating and
stationary cylinders of machine holding devices and aligns cylinders in parallel position, using
wrench. Turns knobs to regulate speed and timing of rotating cycle and pressure force of
stationary cylinder. Presses button to activate machine motor and depresses pedal to start
friction-welding cycle to perform trial run. Removes welded parts from machine, using wrench.
Periodically inspects workpieces, using precision measuring devices. May perform maintenance
operations before and after machine functioning, such as greasing machine, adjusting tension of
drive belts, and maintaining specified level of hydraulic fluids and coolants.
814.682-010 WELDING-MACHINE OPERATOR, ULTRASONIC (welding)
Operates welding machine and related equipment to
convert ultrasonic vibrations into heat energy to fuse metal components: Observes activity meter
for specific amount of power drawn from generator or power supply, according to charts. Turns
controls to set clamping pressure, force-amplitude ratio, and velocity, according to work order
specifications. Presses buttons to adjust controls for automatic timing of weld and hold cycles.
Places workpiece in holding fixture on conveyor and pushes button or depresses pedal to start
automatic weld cycle. Observes machine in operation and reports malfunctions to supervisor.
Removes welded workpiece from fixture. Removes and replaces worn or damaged $T3ultrasonic
horn.$T1 Important variations include fabrication requirements and type of ultrasonic welding
(spot, ring, line, continuous-seam/scan).
814.684-010 WELDER, EXPLOSION (welding)
Welds fabricated metal products within firing chamber of
explosion welding equipment, applying knowledge of metal characteristics and explosives:
Spreads buffer material in base part of holding device and spreads explosive powder material in
upper part of holding device. Positions workpieces in holding device and adjusts to form acute
angle. Positions device with contents in firing chamber, closes door of chamber, and turns handle
to lock door. Presses detonator button on firing chamber to trigger explosion that forces holding
device to close, locking and joining metal workpieces. Unlocks and opens chamber door and
removes holding device. Opens holding device, removes welded metal workpiece, and places
workpiece in receptacle for further processing.
815 ELECTRON-BEAM; ELECTROSLAG; THERMIT; INDUCTION; AND LASER-BEAM WELDERS
This group includes occupations concerned with the following processes: Electron-beam welding; thermit welding; electroslag welding; induction welding; and laser-beam welding. Machine tenders in this group are included in Group 819 as WELDING-MACHINE TENDER (welding).
815.380-010 WELDER SETTER, ELECTRON-BEAM MACHINE (welding)
Sets up electron-beam welding machine to join together
metal components through emission of electrons in vacuum chamber onto workpiece, according
to welding charts and specifications: Turns knobs to set voltage and welding speed according to
specifications. Turns knobs to set focus of electron beam, beam current, vacuum level and
deflection, according to welding charts of parameter settings and equipment setup experience.
Turns controls to start air-pumping and water-cooling systems. Positions metal components into
present fixture. Pushes cycle button to automatically start power supply and to weld component.
Inspects welded component for defects according to knowledge of metal characteristics and
electron-beam welding equipment. Cleans gun cartridge, using cleaning solution, and replaces
damaged filament, using handtools. Replaces worn seal in vacuum chamber, using wrench.
815.382-010 WELDING-MACHINE OPERATOR, ELECTRON BEAM (welding)
Sets up and operates electron beam welding machine to
join metal workpieces according to specifications, applying knowledge of electron-beam
welding: Cleans and assembles part, using solvents, degreasing equipment, and press or oven.
Checks part for magnetic field, using Gauss meter, and places part on automatic demagnetizer.
Selects holding fixture according to size and type of workpiece and installs fixture into welding
position. Selects $T3target block$T1 and fastens block to fixture to make beam adjustments and
prevent damage to equipment. Turns on power supply and water cooling and air pumping
systems. Closes chamber door and activates pumping stages to create vacuum. Reviews
specifications or examines sample parts to determine equipment settings, applying knowledge of
electron-beam welding and metal characteristics. Adjusts current setting to heat filament or
cathode and adjusts high voltage setting on anode. Aligns target block in horizontal and lateral
directions, using hand and foot controls. Rotates polarized filter to darken image in optical
viewing system. Activates beam and adjusts anode voltage and beam current to regulate depth of
weld. Adjusts current to magnetic lens to focus beam in specific positions. Moves workpiece
under electron beam during welding, using handtools. Turns off beam, opens chamber, and
removes target block. Inspects section of workpiece for depth of weld penetration, width of
joining cracks, holes, and inclusions, using microscope. Performs mechanical strength tests and
records results. Cleans weld chamber and replaces filament, using handtools.
815.382-014 WELDING-MACHINE OPERATOR, ELECTROSLAG (welding)
Operates electroslag welding machine, which uses heat
produced by resistance of molten flux to electrical current, to fuse metal components: Places
metal components in fixture and tightens holding braces, using wrench. Turns dials to start
cooling water supply and to activate power sources and control cabinet. Turns knobs to set
voltage, wire feed speed, and welding current, according to welding charts and work orders.
Presses automatic cycle button to strike arc and start welding process. Adds premeasured flux to
joint to create molten flux pool of specified depth. Turns control to start oscillation. Listens for
change in sound of welding process or measures flux pool depth, using steel rod, to determine if
additional flux is required. Adds flux throughout welding cycle to maintain stable operation.
Observes electrode wire feed to ensure that wire enters and melts in flux. Presses button to stop
welding current, power supply, and wire feed. Removes copper weld retaining shoes, using
hammer. May remove tabs containing accumulated flux, using oxy fuel or arc cutting equipment.
May inspect welded joints for defects, and fills holes, using arc welding equipment. May remove
slag, using oxy fuel torch. Important variations are fabrication requirements, weldment design,
quality, construction site facilities, and type of electroslag equipment (single-wire nonoscillating,
double-wire oscillating, and multiwire oscillating).
815.682-010 LASER-BEAM-MACHINE OPERATOR (welding)
Operates laser-beam machine, which produces heat from
concentrated light beam, to weld metal components: Pushes button to open safety enclosure at
rear of laser cavity. Positions metal components in fixture and places components on
fixture-holding table inside cavity. Pushes button to close safety enclosure. Aligns rear mirror of
laser cavity, using micrometer screws, according to chart specifications. Types instructions,
using teletype machine, to computer that automatically places fixture-holding table in operative
position. Sights reference mark through microscope and turns controls to move fixture to
welding position. Teletypes instructions to initiate weld cycle and to return fixture-holding table
to unload position. Pushes button to open safety enclosure and removes fixtures containing
welded components. Cleans optics, using brush, and replaces used flash tubes. May cut metal
components, using laser-beam machine, and be designated Laser-Beam Cutter (welding).
815.682-014 WELDING-MACHINE OPERATOR, THERMIT (welding)
Operates thermit welding machine to join metal
components, such as crankshafts, ship stern frames, machine parts, and railroad and craneway
rails. Aligns and secures parts in holding fixture. Cuts gap in parts parallel to joint, using gas
torch. Places wax pattern and mold box around gap. Places gate and riser patterns into specific
positions. Pulls plug to automatically pour specified amount of thermit material into mold box.
Ignites kerosene preheater to melt wax and dry mold, using gas torch. Places powder on thermit
material and ignites compound, using gas torch, to start thermit welding reaction. Breaks mold,
using handtools. Cuts off gates and risers, using gas torch.
816 THERMAL CUTTERS AND ARC CUTTERS
This group includes occupations concerned with severing or trimming materials, using thermal or electric-arc cutting equipment.
816.364-010 ARC CUTTER (welding) alternate titles: arc-air operator; burn-out-scarfing operator
Cuts, trims, or scarfs metal objects to dimensions,
contour, or bevel specified by blueprints, work order, or layout, using arc-cutting equipment:
Positions workpiece onto table or into fixture or with jib or crane. Selects carbon or metal-coated
carbon electrode, gas nozzle, electric current, and gas pressure, according to thickness and type
of metal, data on charts, or record of previous runs. Inserts electrode and gas nozzle into holder
and connects hose from holder to compressed gas supply. Connects cables from power source to
electrode and workpiece or fixture, to obtain desired polarity. Turns knobs to select amperage.
Turns lever to adjust jet of gas to blow away molten metal. Strikes arc and guides electrode along
lines to cut (melt) through metal. May cut off chips or sprues and burn out cracks and holes. May
use holder having two electrodes. May cut without using gas jet. May use nonconsumable
tungsten electrode and gases, such as helium or carbon dioxide, and be designated Arc Cutter,
Gas-Tungsten Arc (welding). May use plasma-arc cutting torch and gases, such as nitrogen and
carbon dioxide, and be designated Arc Cutter, Plasma Arc (welding).
816.464-010 THERMAL CUTTER, HAND I (welding) alternate titles: burner, hand; cutter, gas; flame gouger; torch cutter
Cuts, trims, or scarfs metal objects to dimensions,
contour, or bevel specified by blueprints, layout, work order, or oral instructions, using
thermal-cutting equipment: Lifts and positions workpiece onto table, manually or using jib or
crane. Connects hoses from torch to oxygen tank and fuel gas tank, such as acetylene or propane.
Selects torch tip, gas pressures, speed of cut, and allows for width of cut, according to thickness
and type of metal as computed from charts. Installs torch tip and turns handle to start and adjust
pressure of fuel gas. Lights torch and adjusts flow of oxygen to obtain desired mixture, as
indicated by color and size of flame. Directs flame on workpiece to heat it to oxidizing
temperature, as indicated by color of metal. Squeezes lever or trigger to release additional jet of
oxygen which burns path through metal. Guides flame along cutting line, observing cutting to
judge angle, distance of torch, and speed of movement. Removes and inspects finished
workpiece. Chips or grinds burrs from edges, using power chisel or portable grinder. May lay out
cutting lines, using rule, square, compass, or by tracing from template. May cut damaged or worn
pieces from metal structure, such as bridge or building frames, ship plates, or pipelines. May
install special tip to cut grooves into metal joints preparatory to welding and be designated Flame
Scarfer (welding).
816.482-010 THERMAL-CUTTING-MACHINE OPERATOR (welding) alternate titles: burning-machine operator; flame-cutting-machine operator; flame planer; gas-cutting-machine operator; radiagraph operator
Sets up and operates thermal cutting machines which cut
metal plates and structural shapes to dimensions, contour, and bevel specified by blueprints,
layout, work orders, and templates: Lifts, positions, and clamps metal stock onto bed of machine.
Connects hoses from torch to regulator valves and cylinders of oxygen and fuel gas, such as
acetylene, hydrogen, or propane. Selects torch tip and computes gas pressure and mixture, and
speed of cut, according to type and thickness of metal, data charts, or record of previous cuts.
Installs tip to torch. Pushes button to adjust sliding arm from side or overhead carriage to
position torch over cutting line, and to adjust height of head over workpiece to make longitudinal
cuts. Adjusts length of radial arm to cut out arcs or circles. Tilts angle of torch to cut bevels.
Pushes buttons and reads gauges to obtain selected gas pressure and mixture and set speed of
cutting action. Pushes button to automatically light torch, preheat metal to oxidizing temperature,
and open valve to release additional oxygen to cut through metal. Pushes button to automatically
position torch at cutting line and to start machine moving along line. May maintain records of
operating data. May lay out cutting lines, using rule, tape, and square. May preheat metal to
remove surface impurities, using hand torch. May clamp two or more plates together for
simultaneous cutting. May be designated according to equipment used as
Electronic-Eye-Thermal-Cutting-Machine Operator (welding);
Magnetic-Thermal-Cutting-Machine Operator (welding); Thermal-Cutting-Tracer-Machine
Operator (welding); Track-Template-Thermal-Cutting-Machine Operator (welding);
Plasma-Cutting-Machine Operator (welding).
816.682-010 SCARFING MACHINE OPERATOR (steel & rel.)
Sets up and operates, from control booth, scarfing
machine to cut surface defects from rolled steel slabs: Reads rolling orders to ascertain scarfing
instructions and determine machine setup. Selects specified number of torches and installs tips in
torches, using handtools. Clamps torches in machine at specified angle and connects hoses from
gas and air manifolds onto torches. Opens manifold valves, observes pressure gauges, and turns
valve wheels to regulate gas and oxygen pressure. Moves console controls to ignite torches and
adjust gas and oxygen mixture to obtain specified color of flame. Moves controls to position
machine on rolling line, to activate rolling conveyor, and to ignite torches. Observes operation to
ensure defects have been removed from slab and rescarfs slab as needed. Opens water spray
valve to flush scale and metal from scarfed slab. Moves controls to move machine away from
rolling line. Cleans and changes tips as needed. Prepares production reports and cleans work
area. Assists other workers to repair scarfing machine.
816.684-010 THERMAL CUTTER, HAND II (welding) alternate titles: salvage cutter; scrap burner; scrap cutter
Dismantles metal assemblies, such as automobiles,
machines, building girders, and pipelines, or cuts scrap metal to size for shipping, using
thermal-cutting equipment, such as flame-cutting torch or plasma-arc equipment: Connects hoses
from hand torch to cylinders of oxygen and fuel gas, or turns knobs to adjust settings of
arc-cutting equipment. Turns handle to open gas valve to specified pressure. Lights torch and
adjusts flow of oxygen to obtain desired mixture, as indicated by color and size of flame. Directs
flame on workpiece to heat it to oxidizing temperature, as indicated by color of metal. Squeezes
lever or trigger to release additional jet of oxygen which cuts path through metal. Guides flame
or arc across workpiece and observes cutting action to judge speed of movement. May change
cutting tips or adjust gas pressure or arc-welding equipment to cut metal of different types and
thickness. May climb ladders or work on scaffolds to disassemble structures.
819 WELDERS, CUTTERS, AND RELATED OCCUPATIONS, N.E.C.
This group includes occupations, not elsewhere classified, concerned with welding, brazing, soldering, cutting, and related processes. LEAD BURNER, MACHINE (elec. equip.) and LEAD BURNER (elec. equip.) I are included in Group 727.
819.131-010 LEAD-BURNER SUPERVISOR (welding)
Supervises and coordinates activities of workers engaged
in burning (welding) lead and lead alloy parts according to blueprints, specifications, or orders,
applying knowledge of melting characteristics of lead: Directs workers and participates in
fabricating, installing, and repairing equipment, such as lead pipes, floors, valves and tank
linings. Interprets drawings and specifications and orders materials. Performs other duties as
described under SUPERVISOR (any industry) Master Title.
819.131-014 WELDING SUPERVISOR (welding)
Supervises and coordinates activities of workers engaged
in welding and cutting of products and structures, such as auto, aircraft, and ship components,
pipes, boilers, and mobile homes, applying knowledge of welding and cutting techniques,
materials, and equipment, and fabrication requirements: Analyzes work orders and blueprints to
determine need for supplies and sequence of operations required. Requisitions supplies, such as
weld rods, gas, flux, and fixtures. Inspects work or confers with WELD INSPECTOR (welding) I
819.281-018 and WELD INSPECTOR (welding) II 819.687-010 to maintain specified standards
and quality. Trains workers in operation of equipment. May set up machines or make trial welds
to make test runs and experimental products. May supervise brazing and soldering operations.
May supervise fitting and assembly of structural frames. May supervise workers engaged in
making tubing from flat steel strips by electric-weld process and be designated Welding
Supervisor, Electric-Weld Pipe Mill (welding). Important variations include location of workers
supervised, such as in-plant, job-shop, construction site, or shipyard. Performs other duties as
described under SUPERVISOR (any industry) Master Title.
819.132-010 SUPERVISOR, FLAME CUTTING (steel & rel.)
Supervises and coordinates activities of workers engaged
in removing defects from and cutting heavy gauge steel plates into specified sizes and shapes,
using flame cutting, welding, chipping, and grinding machines and equipment: Reviews orders to
ascertain size, shape, and gauge of steel plate ordered and examines plate marked by inspection
personnel to plan unit work and sequence of operations. Observes flame cutting and plate
conditioning activities to ensure expedient, quality, and maximum production. Trains workers in
operation of equipment and performance of assigned duties. Inspects equipment for need of
repair and arranges for maintenance. Performs other duties as described under SUPERVISOR
(any industry) Master Title.
819.281-010 LEAD BURNER (welding) alternate titles: lead welder
Welds lead or lead alloy, using gas torch or arc welding
equipment, to install and repair lead items according to oral instructions or dimensional data
from blueprints: Installs or repairs equipment, such as lead pipes, valves, floors, and tank linings.
Cuts lead sheets or pipe, using powered saws, hand shears, or chipping knife. Levels and scrapes
edges or surfaces, using hand scraper, and positions parts for burning. Ignites torch and adjusts
valves to obtain flame of specified size and color or adjusts arc welding equipment to obtain
specified arc. Welds in flat, vertical, horizontal, or overhead positions. Melts lead bar or wire to
add lead to joint. Bonds lead to steel or copper to produce homogeneous lead lining or cover,
using flux. Places hand molding irons on heavy joints or corners to hold them in position. Heats
forms and dresses lead pipes, elbows, and parts, using handtools, torch, or arc welding
equipment. Places asbestos strip under joints to prevent heating of supporting surface. May pour
molten lead into permanent or sand molds to cast parts. May melt scrap in kettle and cast or
extrude melted scrap into bars or wire for reuse. Important variations include type of joint welded
(butt, spot, seam).
819.281-014 LEAD-BURNER APPRENTICE (welding)
Performs duties as described under APPRENTICE (any
industry) Master Title.
819.281-018 WELD INSPECTOR I (welding) alternate titles: welding tester
Inspects and tests welded joints of work in progress and
of completed units for visible defects, correct dimensions, joint strength, bead formation, weld
penetration, and conformance with layout, blueprint, and work order specifications, applying
knowledge of welding principles and metallurgical properties: Examines joint to detect flaws,
such as cracks, cold weld, spatter, and undercuts, using flashlight and magnifying glass. Inspects
joints for hidden cracks and pits, using magnaflux machine and ultrasonic testing equipment.
Performs stress tests on joint, using stress testing equipment, or prepares sample for stress
testing, and reviews results. Verifies alignment and dimensions of product and setup of machines
and fixtures used for work in progress. Observes techniques and performance of welders in shop
or at construction site. Marks defective pieces and recommends scrapping or methods for
reworking. Records inspection data. Analyzes x-ray photographs of welded joints. May weld,
test, and inspect metal samples to determine most effective welding process and technique and be
designated Performance-Test Inspector (welding).
819.281-022 WELDER, EXPERIMENTAL (welding)
Analyzes engineering data and welds experimental parts
and assemblies to determine most effective welding processes, using various welding techniques
and equipment: Analyzes engineering drawings and specifications to plan welding operations
where procedural information is unavailable. Lays out parts and assemblies according to
specifications. Develops templates and other work aids to hold and align parts. Determines type
of welding to be used, such as metallic arc, inert gas, electrode, and oven treatment, applying
knowledge of metals to be joined, contours and angles to be formed, and specified stress
tolerances. Welds components in flat, vertical, or overhead positions, and adjusts amperage,
voltage, and speed during joining to assure required weld deposit. Inspects grooves, angles, gap
allowances, and related aspects of assembly to ensure conformance to specifications, using
micrometer, caliper, and related precision measuring instruments. Observes hydrostatic, x ray,
dimension tolerance, and other tests on welded surfaces to evaluate quality of weld and
conformance to production requirements.
819.361-010 WELDER-FITTER (welding)
Lays out, fits, and welds fabricated, cast, and forged
components to assemble structural forms, such as machinery frames, tanks, pressure vessels,
furnace shells, and building and bridge parts, according to blueprints and knowledge of welding
and metallurgy: Selects equipment and plans layout, assembly, and welding, applying knowledge
of geometry, physical properties of metal machining weld shrinkage, and welding techniques.
Lays out, positions, aligns, and fits components together. Bolts, clamps, and tack-welds parts to
secure in position for welding [WELDER, TACK (welding)]. Sets up equipment and welds parts,
using arc, gas-shielded arc, submerged arc, or gas welding equipment [WELDER,
COMBINATION (welding)]. May assemble parts by bolting and riveting. May repair products
by dismantling, straightening, reshaping, and reassembling parts, using cutting torch,
straightening press, and handtools, and be designated Welder, Structural Repair (welding). May
specialize in using one welding process and be designated Welder-Fitter, Arc (welding);
Welder-Fitter, Gas (welding). May specialize in fitting and welding components of metal tools,
dies, and fixtures and be designated Welder, Tool And Die (welding).
819.361-014 WELDER-FITTER APPRENTICE (welding)
Performs duties as described under APPRENTICE (any
industry) Master Title.
819.381-010 WELDER-ASSEMBLER (machinery mfg.)
Assembles and tack-welds steel frames and other
component parts of machinery and equipment in preparation for final welding: Measures and
marks locations for metal components on assembly table, following blueprints. Lifts and
positions components on assembly table, using electric crane, jacks, and shims. Verifies position
of metal components in assembly, using straightedge, combination square, calipers, and rule.
Clamps metal components to assembly table for welding. Removes rough spots from castings,
using portable powered grinder and hand file, to fit and assemble parts. Tack-welds parts in
preparation for final welding. Moves assembly to storage area, using electric crane.
819.384-010 WELDER, COMBINATION (welding)
Welds metal components together to fabricate or repair
products, such as machine parts, plant equipment, mobile homes, motors, and generators,
according to layouts, blueprints, or work orders, using brazing and variety of arc and gas welding
equipment: Welds metal parts together, using both gas welding [WELDER, GAS (welding)] or
brazing [BRAZER, ASSEMBLER (welding)] and any combination of arc welding processes
[WELDER, ARC (welding)]. Performs related tasks, such as thermal cutting and grinding.
Repairs broken or cracked parts, fills holes, and increases size of metal parts. Positions and
clamps together components of fabricated metal products preparatory to welding. May locate and
repair cracks in industrial engine cylinder heads, using inspection equipment and gas torch, and
be designated Repairer, Cylinder Heads (welding). May perform repairs only and be designated
Welder, Repair (welding). May be required to pass employer performance tests or standard tests
to meet certification standards of governmental agencies or professional and technical
associations.
819.384-014 WELDER APPRENTICE, COMBINATION (welding)
Performs duties as described under APPRENTICE (any
industry) Master Title.
819.664-010 PLATE CONDITIONER (steel & rel.)
Removes and repairs surface defects in steel plates, using
hammer and chisel, portable power grinder, and arc welding machine: Determines method
required for reconditioning plate based upon examination of plate or following instructions of
supervisory personnel. Chips out rolled-in scale from plate, using hammer and chisel, or grinds
overfills to plate level, using portable electric grinder. Fills in depressions or chipped out areas of
plate, using arc welding machine. Brushes welded area to remove flux, using wire brush, and
grinds filled in area to remove excess metal and to smooth plate, using portable electric grinder.
Reworks plate to meet standards as directed by inspection personnel. Stamps or marks
identification on plate, using steel dies, hammer, or chalk. Attaches sling to plate and crane hook
and signals worker operating crane to lift and position plate on or remove plate from workbench.
819.666-010 MACHINE HELPER (welding)
Performs any combination of following tasks involved in
use of welding, flame cutting, and brazing machines and furnaces: Transfers workpieces, tools,
and supplies. Inserts welding rods into holders, screws tips to torches, or places reels of wire onto
rack and threads ends through feed rolls to help set up machine. Positions workpieces and
fixtures, and clamps or bolts parts into bed of machine or onto conveyor. Removes corrosion,
slag, grease, and excess flux from workpieces, using wire brush, scraper, vacuum hose, portable
grinder, or chemical solution. Fills hoppers with flux or brushes flux and inserts braze or solder
alloy along seams of workpiece. Turns handles or cranks to move workpieces through machine.
Bolts portable machines to workpieces, using wrench. Removes finished work from machine
with tongs, or hoist. Tags or marks identifying data on work pieces. Oils and cleans machines.
May cut scrap to size, using hand torch. May be designated by machine as Brazer Helper,
Furnace (welding); Brazer Helper, Induction (welding); Brazing-Machine-Operator Helper
(welding); Flame-Cutting-Machine-Operator Helper (welding); Soldering-Machine-Operator
Helper (welding); Welding-Machine-Operator Helper, Arc (welding);
Welding-Machine-Operator Helper, Gas (welding).
819.684-010 WELDER, PRODUCTION LINE (welding)
Welds metal parts on production line, using previously
set up gas- or arc-welding equipment: Turns valves to release fuel gas and oxygen and ignites
mixture, or inserts specified weld rod into portable holder, clamps cable onto workpiece or jig,
and strikes arc. Guides electrodes, or torch and filler rod, along horizontal weld line at specified
speed and angle to melt and deposit metal from filler rod or electrode onto workpiece. May skip
(tack) weld designated spots to secure workpieces for other welders. May use different
equipment and be designated Brazer, Production Line (welding); Welder, Production Line, Arc
(welding); Welder, Production Line, Combination (welding); Welder, Production Line, Gas
(welding).
819.685-010 WELDING-MACHINE TENDER (welding)
Tends welding, brazing, or soldering equipment that joins
metal components of products, such as auto, aircraft, and jewelry parts, brackets, panels,
housings, and electric circuit boards: Lifts metal parts and loads in welding, brazing, or soldering
machine. Moves lever to lock parts in position. Presses foot controls or pushes buttons to start
machine which automatically welds, brazes, or solders, and unloads parts onto conveyor.
Observes operation of machine to detect malfunctioning, and reports malfunctions to MACHINE
SETTER (any industry) 616.360-022 or supervisor. Inspects joined components for defects. May
unload parts from machine and place on conveyor. May clean metal parts, using wire brush. May
tend machine that solders tin can bodies and be designated Side-Seam Tender (welding). May
tend machine that welds ends of wire together to form continuous coil and be designated
Wire-Drawing-Machine Tender (welding). May be designated Spot Welder (welding). Variations
are based on type of machine tended, such as resistance-welding machine, cold-welding machine,
soldering/brazing machine, diffusion-welding machine, or laser-beam machine.
819.686-010 MACHINE FEEDER (welding) alternate titles: machine helper
Feeds metal components and removes finished
assemblies from brazing, soldering, or welding machines or furnaces: Places or clamps
workpieces into holding fixtures, or onto heating fixtures, trays, or conveyor in specified order.
Positions preformed piece of brazing alloy between edges of parts and brushes flux along seams
of workpiece. Removes finished assemblies after they have passed through heated induction coil
and furnace, between electrodes, or over gas flame, and through cooling chamber or water. May
feed bonding wire and powdered or liquid flux into machine which brushes flux and feeds wire
to seams of workpiece. May load components into hopper of machine which automatically
positions them into fixtures. May examine finished parts and separate defective pieces. May be
designated by machine fed as Brazing-Furnace Feeder (welding); Brazing-Machine Feeder
(welding); Soldering-Machine Feeder (welding); Welding-Machine Feeder (welding).
819.687-010 WELD INSPECTOR II (welding)
Inspects welded or soldered joints and seams for defects,
such as cracks, cold weld, spatter, and undercuts: Tests joints or seams, using either of following
methods: (1) Connects test-fittings to pipe, turns valve to admit compressed air, and immerses
pipe in water, or brushes soapy water onto pipe to locate leaks. (2) Probes soldered joints, using
pointed tool, to locate defects. Marks location of defects, using crayon, and routes defective parts
to repair area. May use dye penetrants or magna-flux equipment during inspection.
819.687-014 WELDER HELPER (welding)
Performs any combination of following duties to assist
workers in welding, brazing, and thermal and arc cutting activities: Moves workpieces, tools, and
supplies, manually or by handtruck. Lifts, moves and holds, or clamps workpieces to table, into
jigs, or into position as directed, manually or by using hoist, pry bars, wrenches, hammer, and
wedges. Cleans workpieces to remove impurities, such as slag, rust, and grease, using wire brush,
portable grinder, hand scraper, or chemical solutions. Connects hoses from hand torch to oxygen
and fuel gas cylinders or connects cables from power source to electrode holder and workpiece or
fixture. Starts gasoline engine to activate electric generators. Places workpieces into furnace to
preheat for specified time. Removes, tags or marks, and moves finished work. May attach
grappling equipment to objects preparatory to movement by crane. May be designated according
to type of activity as Thermal-Cutter Helper (welding).
82 ELECTRICAL ASSEMBLING, INSTALLING, AND REPAIRING OCCUPATIONS
This division includes occupations concerned with assembling, installing, erecting, and repairing electrical equipment and related structures designed for electric power generation, transmission, and distribution; communication, signaling, and object detection; process control, fire control, and data processing; transportation and materials-handling; heating, air-conditioning, refrigeration, and illumination; and other industrial, commercial, and domestic electrical applications.
820 OCCUPATIONS IN ASSEMBLY, INSTALLATION, AND REPAIR OF GENERATORS, MOTORS, ACCESSORIES, AND RELATED POWERPLANT EQUIPMENT
This group includes occupations concerned with assembling components and premachined parts; connecting electrical circuits; testing circuitry and operation of generators, motors, accessories, controls, and related equipment; and making on-site repairs to operating equipment.
820.131-010 ELECTRICIAN SUPERVISOR, SUBSTATION (utilities) alternate titles: electric-repair supervisor; special inspecting-and-testing supervisor
Supervises and coordinates activities of ELECTRICIAN,
SUBSTATION (utilities) engaged in installing and repairing circuit breakers, transformers, and
other electrical equipment in substation of power system: Examines workers' tools and
equipment and installed safety devices, such as hoses and blankets. Directs workers to
de-energize lines and equipment and to post warning signs. Inspects completed work and directs
workers to restore electrical service. Trains workers in installation and repair of electrical
equipment. May supervise and coordinate activities of workers engaged in erecting transmission
towers and structural framework of substation [LINE SUPERVISOR (utilities)]. Performs other
duties as described under SUPERVISOR (any industry) Master Title.
820.137-010 TRANSFORMER ASSEMBLY SUPERVISOR (elec. equip.)
Supervises workers engaged in assembling electric
transformers: Assigns and coordinates either hand or machine operations, such as stacking,
brazing, assembly, electrical wiring, and testing. Interprets winding designs to locate
malfunctions as indicated by negative test reports. Directs workers or participates in adjusting
machines or equipment. Inspects finished or in process parts, visually or using electrical test
equipment, such as ohmmeters and wattmeters, to determine conformance to specifications.
Records data, such as time and production figures. Performs other duties as described under
SUPERVISOR (any industry) Master Title.
820.261-010 ELECTRICIAN APPRENTICE, POWERHOUSE (utilities)
Performs duties as described under APPRENTICE (any
industry) Master Title.
820.261-014 ELECTRICIAN, POWERHOUSE (utilities)
Repairs and maintains electrical equipment in generating
station or powerhouse: Tests defective equipment to determine cause of malfunction or failure,
using voltmeters, ammeters, and related electrical testing apparatus. Notifies plant personnel of
necessary equipment downtime requiring changes from normal generating and transmission
equipment operation to maintain uninterrupted service. Repairs and replaces equipment, such as
relays, switches, supervisory controls, and indicating and recording instruments. Tests and
repairs switchboard and equipment circuitry, interpreting wiring diagrams to trace and connect
numerous wires carrying current for independent functions. Cleans and repairs brushes,
commutators, windings, and bearings of generators, motors, and converters. May test and
maintain transmission equipment, performing such duties as oiling circuit breakers and
transformers [ELECTRICIAN, SUBSTATION (utilities)].
820.261-018 ELECTRICIAN, SUBSTATION (utilities)
Inspects, tests, and maintains substation electrical
equipment, such as oil circuit breakers and transformers: Inspects and tests equipment to detect
malfunctioning and determine resistance and load, using voltmeter and ammeter. Tests insulators
and bushings of equipment for power leakage by imposing specified voltage on insulation
through testing apparatus and calculating insulation loss. Tests oil in circuit breakers and
transformers for dielectric strength [TRANSFORMER TESTER (utilities)]. Repairs or rebuilds
oil circuit breakers, transformers, and lightning arrestors by replacing worn parts. Disconnects
voltage regulators for removal by other workers by loosening bolts and screws and connects
replacement regulator to high-voltage line. Periodically replenishes oil in circuit breakers and
transformers not needing repair. Inspects switches before repairing or replacing equipment to
ensure power cutoffs. Does not repair electrical machinery, such as generators and converters
[ELECTRICIAN, POWERHOUSE (utilities)]. May set forms and pour concrete footings for
heavy equipment installation. May paint, repair, and maintain substation buildings.
820.361-010 CORROSION-CONTROL FITTER (pipe lines; utilities)
Installs and inspects rectifier stations and anodes used to
minimize corrosive effects of static-electricity discharge between gas pipeline and ground:
Measures electric current present in ground, using voltmeter, ammeter, and resistivity meter.
Compares electrical quantities with written standard to identify ground areas in which electric
current exceeds permissible maximum. Buries rectifier or anode near pipe. Welds connector to
pipe, using thermite welding device, and connects wire between connector and anode to complete
circuit. Installs insulating flanges at pipe joints to isolate sections of pipe protected by rectifier
stations. Periodically tests rectifiers to verify efficiency and replaces defective units.
820.361-014 ELECTRIC-MOTOR-AND-GENERATOR ASSEMBLER (elec. equip.) alternate titles: assembler-erector; motor-and-generator assembler
Fits together parts and subassemblies to build electric
motors, generators, and gasoline engine-generator sets, using machinist's tools, precision
instruments, and following blueprints and specifications: Files and scrapes burrs from parts and
cleans parts with solvent and compressed air. Fits bearings to armature or rotor shafts, using
Prussian blue and hand scraper to locate and reduce high spots. Shrinks bushings, couplings, and
pinions on shafts, in electric oven. Positions rotors and armatures into stator or field ring and
slides heads over shaft and against housing ends manually or with hoist. Secures assembly, using
bolts and wrenches. Aligns heads to allow rotor or armature to turn freely and inserts shims
under rotor support to adjust airgap between rotor and stator, measuring clearance with precision
instruments. Fits carbon brushes to curvature of commutator or collector rings by sand brushing
or rotating in seating fixture. Cuts and strips wire leads and crimps or solders connecting lugs to
them. Screws leads to brush holders. Packs chamber with grease to lubricate bearings. Assembles
external parts, such as fans, covers, exciters, control panels, space heaters, and piping, to build
special units. May level and align unit on customer's bedplate or on test base in testing
department and couple unit to drive motor or test instruments. May dismantle equipment after
testing and examine parts for evidence of wear. May be designated according to power source of
unit as Engine-Generator Assembler (engine-turbine).
820.361-018 REGULATOR INSPECTOR (utilities)
Inspects, tests, and maintains voltage regulators and
auxiliary equipment that control line voltage within specified range: Tightens connections and
replaces defective regulator parts, such as motor controls, fuses, or capacitors. Observes readings
and calculates line-drop compensator settings which allow for resistance and reactance voltage
drops in primary feeder and main circuits. Adjusts line-drop compensators and reads meters to
sustain voltage within specified range. Computes electrical characteristics, such as impedance,
power factor, and phase angle. Oils moving parts of regulator and changes oil in motor-bearing
housings. Files contact points to remove carbon and provide smooth surface for electrical
contact. Clips voltmeter to regulator and records voltage on inspection report. Sends defective
motors and parts to repair department. May make voltmeter and ammeter tests on transmission
lines and auxiliary equipment. Compiles service report indicating parts replaced and corrections
made in voltage range and transformer ratios. May order replacement parts to replenish
inventories. May set regulator to deliver specified constant voltage before removing motor for
repair to avoid interruption to service.
820.381-010 BATTERY MAINTAINER, LARGE EMERGENCY STORAGE (utilities)
Services and repairs storage batteries maintained in
generating plants and substations as electric power source for lighting purposes and operation of
motors, switchgear, and electric appliances during interruptions of normal power supply: Tests
condition of electrolyte in each cell, using hydrometer and thermometer, and adds water or acid,
according to specifications. Measures electrical energy level of batteries to ensure that potential
energy meets minimum requirements. Connects batteries to portable charger and adjusts rheostat
to raise energy level of undercharged cells. Replaces deteriorated plates in cells and cleans out
sediment that accumulates in bottom of battery case. Compiles operating and maintenance
records.
820.381-014 TRANSFORMER ASSEMBLER I (elec. equip.)
Connects coils to terminals and builds up supporting
structure of power transformers, according to wiring and structural diagrams: Wraps insulation
around coil and secures with adhesive tape. Drives fiber wedges between coil and core, using
mallet to hold coil around leg of transformer core. Crimps leads to magnet (coil) wire, using hand
or hydraulic crimper and tapes connections. Crimps tags to lead wires to conform with wiring
diagram. Assembles support structure, clamping angles, terminals, tanks, or cabinet panels, using
gas or electric welding equipment, welding jigs, tie bolts, nut runner, drill press, and power drill.
Brazes coil leads to specified tanks of terminal strip. May fabricate coils and assemble
component parts to build electric power, distribution, or specialty transformers according to
blueprints and wiring or structural diagrams. Winds copper wire around jig, fixture, or spindle to
form primary coil. Fabricates secondary coil on copper plate of specified thickness, using drill,
calipers, and bandsaw. May be designated according to type of transformer assembled as
Distribution-Transformer Assembler (elec. equip.); Power-Transformer Assembler (elec. equip.);
Specialty-Transformer Assembler (elec. equip.); or by type of core used as
Hypercil-Core-Transformer Assembler (elec. equip.).
820.662-010 MOTOR-ROOM CONTROLLER (utilities)
Controls generation and distribution of electrical power
from in-plant power station to plant facilities, such as rolling mills or machine shops, and
maintains equipment in efficient and safe operating condition: Operates switchboard controls and
monitors indicating and recording instruments to maintain adequate flow of electric power to
current-consuming machinery and processes, and to prevent overloading of electrical generating
and distribution equipment. Repairs or replaces defective motor-generator sets, transformers,
switchgear, circuitry, and driving motors. Compiles power consumption and equipment
performance and repair records.
820.684-010 TRANSFORMER ASSEMBLER II (elec. equip.)
Assembles transformers according to specifications,
performing any combination of following tasks: Reads work order to determine assembly
procedure specified by customer. Cleans coils to remove materials accumulated during
production processing. Removes accessories from coils, using screwdriver, and wraps coils with
paper and tape, leaving ends of wire leads exposed. Inserts ends of wire leads of cores and coils
into wire stripping machine to remove coating from wires. Inspects and twists stripped wires
together by hand to join designated colored wires. Disassembles cores to facilitate attachment of
coils and attaches cores to coils, using cloth tape and glue. Secures core/coils, using metal
strapping, metal cutters, and band clippers. Positions wooden wedges that facilitate further
processing of units in designated openings of core/coils, using rubber hammer. Turns knobs to
set controls of test machine to verify that core/coils operate within specified range, attaches clips
to wire leads of core/coils, and observes machine dials to determine test results. Routes defective
core/coils for rework. Places component parts of terminals in press, activates press to join parts;
or positions parts in fixture and joins parts, using solder and soldering iron, to fabricate
terminals. Attaches terminals to core/coils, according to work order, using handtools, spacers,
and soldering iron. Applies adhesive to inside of transformer case side sections. Positions and
aligns wires and terminals of core/coils with openings in sections. Positions core/coil and side
sections in welding machine, aligns seams of sections for welding, and presses buttons to
activate welding machine to weld seams. Attaches clip probes to transformer terminals, and
activates test equipment to determine whether units meet specifications. Positions, inserts, and
attaches transformer parts, such as insulation panels, front and back metal covers, and base plates
to complete assembly of transformers, using handtools. Stamps identification numbers on base of
transformer, using metal dies and hammer. Repairs transformers with minor defects.
821 OCCUPATIONS IN ASSEMBLY, INSTALLATION, AND REPAIR OF TRANSMISSION AND DISTRIBUTION LINES AND CIRCUITS
This group includes occupations concerned with erecting and repairing power lines and circuits for transmission and distribution of electricity, and assembling and erecting related equipment and structures.
821.131-010 ELECTRICAL-INSTALLATION SUPERVISOR (utilities) alternate titles: service inspector
Supervises and coordinates activities of
ELECTRIC-METER INSTALLER (utilities) I and ELECTRIC-METER REPAIRER (utilities)
engaged in installing, testing, adjusting, and repairing meters for recording electric current
consumption: Reviews work orders to verify specifications of wire sizes and metering equipment
according to National Electric Code and company requirements. Visits installation sites and
inspects installed meters and other electrical appliances for conformance to specifications and
safety standards. Consults with customers, electric-wiring contractors, and commercial
department representatives to determine space requirements, availability of customer-service
outlets, and types of metering equipment for special installations. Issues meter test or repair
orders to workers. Examines meters, instruments, and phase transformers to verify accuracy of
tests and completion of repairs or adjustments. Performs other duties as described under
SUPERVISOR (any industry) Master Title.
821.131-014 LINE SUPERVISOR (utilities)
Supervises and coordinates activities of workers engaged
in construction and repair of overhead and underground power lines: Determines and locates
cause of current interruptions. Trains workers in repair of power lines. Performs other duties as
described under SUPERVISOR (any industry) Master Title. May specialize in supervising
workers engaged in erecting poles and power lines and be designated Line-Construction
Supervisor (utilities). May specialize in supervising workers engaged in making emergency
repairs and be designated Emergency-Crew Supervisor (utilities). May specialize in supervising
workers engaged in erecting steel transmission towers and be designated Line Supervisor, Tower
(utilities).
821.131-018 SERVICE SUPERVISOR II (utilities)
Supervises and coordinates activities of TROUBLE
SHOOTER (utilities) II and VOLTAGE TESTER (utilities) engaged in testing electric power
distribution lines for overloads and voltage and current fluctuations, in installing service drops
from poles to customers' premises, and in repairing regulators, switchgears, and line installations.
Trains workers in job duties. Prepares reports of abnormal line conditions, such as overload, low
voltage, and transformer outage conditions. Performs other duties as described under
SUPERVISOR (any industry) Master Title.
821.131-022 STEEL-POST-INSTALLER SUPERVISOR (utilities)
Supervises and coordinates activities of STEEL-POST
INSTALLER (utilities) and WIRER, STREET LIGHT (utilities) engaged in installing,
removing, and wiring steel-post street lights. Examines poles to verify accuracy of installation
and alignment. Trains workers in work procedures. Performs other duties as described under
SUPERVISOR (any industry) Master Title.
821.131-026 WIREWORKER SUPERVISOR (utilities) alternate titles: electrician-constructor supervisor
Supervises and coordinates activities of workers engaged
in installing, repairing, and maintaining electrical equipment and wiring in and around generating
and distribution stations of power and light company. Performs duties as described under
SUPERVISOR (any industry) Master Title.
821.261-010 CABLE TELEVISION LINE TECHNICIAN (radio-tv broad.)
Maintains and repairs cable television cables and
equipment: Measures signal strength at amplifiers or at customer's terminal boxes, using field
strength meter. Repairs or replaces worn components to ensure acceptable signal strength.
Climbs utility pole and connects test television set to amplifiers. Observes set to evaluate
reception and determine cause of faulty reception. Repairs defective cable systems. Answers
customers' inquiries or complaints and explains cost and operation of cable service. May
communicate with COMMUNICATIONS ELECTRICIAN SUPERVISOR (any industry)
823.131-010, using two-way radio or telephone, to receive instructions or technical advice. May
report unauthorized use of cable system to COMMUNICATIONS ELECTRICIAN
SUPERVISOR (any industry). May clean and maintain tools, test equipment, and motor vehicle.
821.261-014 LINE MAINTAINER (any industry)
Installs, maintains, and repairs telephone and telegraph
and electrical power lines between installations of industrial plant: Directs workers in setting
poles. Climbs poles and installs hardware, lightning arresters, telephone repeaters, telephone and
telegraph wires, and other equipment [LINE INSTALLER-REPAIRER (tel. & tel.)]. Installs
electrical power cables and auxiliary equipment [LINE ERECTOR (construction; utilities)].
Makes repairs and replacements to maintain lines. May be designated according to area of
operations as Line Maintainer, District (any industry).
821.261-018 RELAY TECHNICIAN (utilities)
Performs electrical tests and repairs concerned with
maintenance and performance evaluation of in-service relays to prevent and remedy abnormal
behavior or failure of transmission and distribution lines and equipment: Connects test apparatus
to troubled circuit. Analyzes test results and interprets electrical diagrams to locate defective
relay. Opens and closes switches to isolate defective relay and makes adjustments or removes
relay for repair. Tests circuit and equipment to evaluate such factors as insulation quality, which
affect function of relays. Analyzes test data to determine performance characteristics of relays
and effect of system modifications on relay performance. Prepares reports of work performed.
821.261-022 SERVICE RESTORER, EMERGENCY (r.r. trans.)
Restores street railway service after power failures,
accidents, and equipment breakdowns, working as member of crew: Drives truck equipped with
tools and materials to job site. Diagnoses cause of difficulty to facilitate restoration of service.
Repairs or replaces parts or materials, such as trolley wire, insulators, conductor-bar assemblies,
and lighting fixtures [LINE INSTALLER, STREET RAILWAY (r.r. trans.)]. Repositions
derailed cars on tracks with aid of other workers and mechanical hoisting equipment. Erects
portable structures at scene of fire to facilitate laying fire hose across street, and to permit
streetcars and buses to pass underneath. Raises or disconnects trolley wires to facilitate
house-moving operations. May repair malfunctioning streetcar units at scene when towing to
repair barn is not feasible. May repair or replace track, switches, and accessories to facilitate
temporary service.
821.261-026 TROUBLE SHOOTER II (utilities)
Locates source of electric power line disturbance or
failure and replaces or repairs defective equipment and accessories: Proceeds to troubled sector
as directed by DISPATCHER, SERVICE OR WORK (utilities) or joins line crew under
supervision of LINE SUPERVISOR (utilities). Tests power lines and auxiliary equipment to
identify defective voltage regulators, transformers, switches, and related accessories causing line
disturbances, such as voltage fluctuations, using direct reading and recording electrical testing
instruments. Climbs poles and towers to repair or replace overhead conductors, switches,
transformers, fuses, and related equipment, using precautionary work methods and insulated
tools, ladders, and platforms when working on or near energized circuits. Opens switches to
deenergize disturbed or fallen lines to facilitate repairs or to remove electrical hazards. May
repair street-light circuitry. May locate and correct electrical trouble in building circuits. May
install watt-hour meters and connect service drops between power line and consumer. May patrol
power lines and periodically telephone dispatcher's office for trouble assignments. May respond
to fire alarms to disconnect power from buildings and extinguish fires on power poles or other
utility property.
821.281-010 CABLE TELEVISION INSTALLER (radio-tv broad.)
Installs cable television cables and equipment on
customer's premise, using electrician's tools and test equipment: Measures television signal
strength at utility pole, using electronic test equipment. Computes impedance of wire from pole
to house to determine additional resistance needed for reducing signal to desired level. Installs
terminal boxes and strings lead-in wires, using electrician's tools. Connects television set to cable
system and evaluates incoming signal. Adjusts and repairs cable system to ensure optimum
reception. May collect installation fees and explain cable service operation to subscriber. May
communicate with COMMUNICATIONS ELECTRICIAN SUPERVISOR (any industry)
823.131-010, using two-way radio or telephone, to receive instructions or technical advice and to
report problems to be repaired by CABLE TELEVISION LINE TECHNICIAN (radio-tv broad.)
821.261-010. May report unauthorized use of cable system to COMMUNICATIONS
ELECTRICIAN SUPERVISOR (any industry). May clean and maintain tools, test equipment,
and motor vehicle.
821.361-010 CABLE INSTALLER-REPAIRER (utilities) alternate titles: electrician, underground
Installs and repairs underground conduit and cable
systems used to conduct electrical energy between substations and consumers: Installs and
repairs conduits following blueprints. Pulls cables through ducts [CABLE PULLER
(construction; utilities)]. Splices cables together or to overhead transmission line, customer
service line, or street light line [CABLE SPLICER (construction; tel. & tel.; utilities)]. Installs
and repairs transformers, fuse boxes, bus bars, relays, and other electrical equipment in manhole
and underground substations [UNDERGROUND REPAIRER (utilities)] according to wiring
diagrams and specifications. Reinsulates or replaces worn cables and wires. Tests electric cables
and equipment wiring to detect broken circuits or incorrect connections, using test lamp,
voltmeter, ammeter, and thermocouple indicator.
821.361-014 ELECTRIC-METER INSTALLER I (utilities)
Installs, disconnects, removes, and reconnects electric
power meters used to record current consumption of residential, commercial, and industrial
customers: Splices and connects covered insulated cable to bus bar in pull box or on switchboard.
Mounts meter, and other electric equipment for high load installations, such as time clocks,
transformers, and circuit breakers, on racks or wall, using electrician handtools. Installs and
connects cable from pull box to meter socket or transformer. Attaches color-coded wires from
current transformer to test blocks and from test blocks to meter terminals for testing purposes.
Tests meter for current flow and recording of current consumption. Disconnects and seals meter
on cut-off order or removes seal and reconnects meter on cut-in orders. Removes, replaces, and
reconnects meters when current consumption is too high for existing installation. Installs
temporary service meter for recording current consumption during construction. Splices and
connects jumper cables from current transformer onto bus bar on switchboard to provide
temporary power for customer during change of meter and cables or when customer's service
equipment is defective. Records meter and installation data on meter cards, work orders, and
field service orders. Locates, diagnoses, and clears electrical trouble on customers' premises.
Performs minor repairs and changes faulty or incorrect wiring on customers' premises. May be
designated according to specialty as Meter Installer-And-Remover (utilities).
821.361-018 LINE ERECTOR (construction; utilities)
Erects, maintains, and repairs wood poles and
prefabricated light-duty metal towers, cable, and related equipment to construct transmission and
distribution power lines used to conduct electrical energy between generating stations,
substations, and consumers: Directs and assists GROUND HELPERS (tel. & tel.; utilities) in
attaching crossarms, insulators, lightning arresters, switches, wire conductors, and auxiliary
equipment to poles preparatory to erection, as instructed by LINE SUPERVISOR (utilities), and
assists in erection of poles or towers and adjustment of guy wires. Climbs erected poles or towers
and installs equipment, such as transformers, which are ordinarily installed after poles are
erected. Strings wire conductors between erected poles with assistance of GROUND HELPERS
(tel. & tel.; utilities) and adjusts slack in conductors to compensate for contraction and elongation
of conductors due to temperature variations, using winch. Splices, solders, and insulates
conductors and related wiring to join sections of power line, and to connect transformers and
electrical accessories. May trim trees and brush prior to new construction, during repair of
damaged lines, or as part of routine maintenance [TREE TRIMMER (tel. & tel.; utilities)].
821.361-022 LINE INSTALLER, STREET RAILWAY (r.r. trans.) alternate titles: line installer, trolley
Installs, inspects, and maintains street-railway electrical and
related equipment, such as poles, feeder cables, trolley wires and supports, and high-tension lines,
following blueprints, manuals, and work orders: Replaces worn or broken poles and straightens
leaning poles, securing pole in position in ground with guy wires, using block and tackle. Cuts faulty
sections from overhead wires and splices in new wire, anchoring severed ends with block and tackle
while new wire and splicing fixtures are being installed. Installs clinch ears (clamps) that connect
trolley wire to supporting cross cables, and switches that throw trolley pole from one trolley wire
to another, using hammer and clinching iron. Installs running boards that carry trolley wires under
overhead crossings by clamping boards to beams or girders. Strings cable from pole to pole with
assistance of ground crew. Tests electrical installations, using various testing devices.
821.361-026 LINE REPAIRER (utilities) alternate titles: hiker; line servicer
Repairs and replaces transmission and distribution power
lines between generating stations, substations, and consumers, requiring use of precautionary work
methods and safety equipment due to electrical hazards present when working on or near energized
conductors and electrical accessories: Opens switches or clamps grounding device to energized
equipment to deenergize lines or accessories as directed by LINE SUPERVISOR (utilities). Climbs
poles or rides in bucket attached to truck-mounted boom to remove broken or defective wires.
Secures new wires to crossarm insulators and splices wire to adjoining sections of line to complete
circuit. Transfers wires from defective poles to poles erected by GROUND HELPERS (tel. & tel.;
utilities). Installs pole hardware and such auxiliary equipment as transformers, lightning arresters,
switches, fuses, and insulators, using handtools. Suspends insulated ladders and platforms from pole
crossarms and covers energized lines with rubber mats to facilitate safe handling of high-voltage
lines without interrupting service by power shutoff, and uses long insulated poles (hot sticks) fitted
with mechanically or hydraulically operated grasping and crimping tools. May service streetlight
systems [STREET-LIGHT SERVICER (utilities)]. May patrol power lines [ELECTRIC POWER
LINE EXAMINER (utilities)]. Qualifications of workers in this classification include work
experience in terms of maximum voltage of power lines repaired, such as 120-240 volt secondary
circuits, 2,300-4,000 volt distribution lines, or 138 kilovolt transmission lines. Power line repairers
experienced in repair of energized or deenergized conductors suspended from electrically conductive
metal towers, commonly one-hundred feet or more above ground, may be designated Line Repairer,
Tower (utilities).
821.361-030 LINE-ERECTOR APPRENTICE (construction; utilities)
Performs duties as described under APPRENTICE (any
industry) Master Title.
821.361-034 POWER-TRANSFORMER REPAIRER (utilities) alternate titles: transformer assembler
Repairs power transformers used in electric generating
stations and substations to step-up voltage of current being fed out over high-voltage power lines or
to step-down voltage of incoming current prior to being fed to lower voltage distribution lines or
electric equipment: Drains and filters transformer oil. Loosens bolts to free transformer cover,
laminations, coils, and other internal and external parts. Signals OVERHEAD CRANE OPERATOR
(any industry) 921.663-010 to raise heavy transformer components and subassemblies. Dismantles
lamination assembly preparatory to cleaning and inspection. Conveys defective coils to coworker
for rewinding. Climbs into transformer case, cleans inner surfaces with scrapers and solvent, and
examines case for defects, such as cracked weldments. Reassembles transformer, using new and
reconditioned parts as specified. Operates pump to fill reassembled transformer with oil. May work
at site of transformer installation. May wind replacement coil.
821.361-038 TOWER ERECTOR (construction; utilities)
Erects structural steel, wood, or aluminum transmission
towers and installs electric cables and auxiliary equipment to construct transmission and
high-voltage distribution power lines between generating stations and substations: Repairs and
performs scheduled maintenance on towers, cables, and auxiliary equipment. Frequently works more
than one hundred feet above ground when erecting upper portion of towers, and when installing
insulators, cables, and electrical accessories on completed towers. May trim trees and remove brush
along right-of-way [TREE TRIMMER (tel. & tel.; utilities)].
821.364-010 UTILITIES SERVICE INVESTIGATOR (utilities) alternate titles: electric-meter inspector
Investigates reports of METER READERS (utilities;
waterworks) concerning evidence of tampering with watt-hour meters and related wiring which
interferes with correct metering of electric current consumed: Requests permission of customer to
examine meter. Examines meter for evidence of tampering. Examines wiring connecting meter to
outside power lines and building circuits. Removes unauthorized wires or devices illegally installed
to bypass current past meter, or to obstruct normal meter function. Turns on bulb of known wattage
and observes movement of meter disk, determining accuracy of disk rotation in relation to current
consumed by bulb. Replaces blown fuses and repairs minor defects, such as loose wiring connections
or insulators. Removes meters showing evidence of tampering and informs customer of
discontinuance of service, pending settlement with company. Compiles inspection report, confirming
or denying suspected tampering, and reports needed major repairs. May serve court summons and
testify in court as company witness during criminal prosecution.
821.367-010 CONSTRUCTION CHECKER (utilities) alternate titles: inspector and clerk; power-line inspector
Inspects and prepares reports concerned with construction
and maintenance of overhead or underground electric-power line projects or extensions: Inspects
pole installations to ensure compliance with work order specifications, and records items requiring
correction, such as loose guy wires, hanging wires, defective conduits or vaults, and incorrect
location of equipment on pole. Records identification data on installed equipment, such as
transformers, wires or cables, poles or vaults, and guys. Checks line and transformer capacities and
phase hook-ups to provide data required for adjustment of power load and phase balance. Draws
sketches of installation and location of equipment, such as transformers, switches, fuse boxes, lines,
and guys so that map records can be corrected. May prepare list of hardware and materials used on
specified construction project.
821.367-014 SAFETY INSPECTOR (utilities)
Inspects equipment, tools, and working conditions to ensure
safety of workers engaged in construction and maintenance of overhead and underground power
lines: Inspects safety belts, ladders, ropes, rubber goods, and tools and replaces those not meeting
safety requirements. Observes crews at work and reports laxity in safety precautions, such as failure
to use goggles, rubber gloves, and other safety devices. Examines conditions of ditches and tunnels
and recommends use of braces to prevent cave-ins endangering workers. Investigates accidents to
determine causes and devises preventive measures. May instruct workers in use of safety equipment
and safe work methods.
821.381-010 ELECTRIC-METER TESTER (utilities) alternate titles: meter tester
Tests accuracy of meters used for recording electric current
consumption and makes necessary adjustments, using following methods: (1) Connects meter to
standard (specially calibrated electric meter mechanism) and adjusts standard's dials to meter being
tested. Pushes switch and allows needle on standard to revolve specified number of turns or for
clocked period. Compares meter and standard calibrated dials to ascertain accuracy of meter. (2)
Connects testing instruments, such as wattmeter, voltmeter, and ammeter, across coils of meter and
allows load to pass through meter for clocked period. Computes watt-hours of current consumed,
using instrument readings and time factor. Compares watt-hour computations with dial on tested
meter to determine meter accuracy. Adjusts meters by loosening or tightening screws, using
screwdriver. Inspects wiring of installed meters for improper connections or diversions of current.
May make minor repairs and recommend meter removal for major repair. May clean mechanism
with solution and small brush. May calculate inaccurate meter variations from standard. May set up
auxiliary equipment to route current around installed meter during testing to avoid interruption to
service. Does not perform tests on inaccurate meters to diagnose malfunctioning if inaccuracy cannot
be corrected by screw adjustment [INSIDE-METER TESTER (utilities) 729.281-034].May be
designated according to types of meters tested as Meter Tester, Demand Meters (utilities); Meter
Tester, Polyphase (utilities); Meter Tester, Primary utilities); Meter Tester, Single Phase (utilitie
821.381-014 VOLTAGE TESTER (utilities) alternate titles: service tester
Tests electric power lines and auxiliary equipment to compile
data concerning circuit conditions affecting efficiency of electric service and accuracy of
current-consumption meters, using test instruments: Climbs poles or descends into underground
vaults to gain access to power line equipment. Connects voltmeters, ammeters, and
recording-demand meters to energized circuitry, transformers, and electrical accessories, using
insulated pole fitted with grasping device. Records registration of direct-reading instruments.
Periodically returns to change charts of recording meters. Tests building circuitry and such
current-consuming apparatus as x-ray machines and motors to collect data regarding actual voltage
requirements and fluctuations. Submits meter readings and charts to supervisory personnel. Inspects
wiring, switchgear, and current-control apparatus for mechanical defects. May adjust voltage
regulators.
821.381-018 WIND-GENERATING-ELECTRIC-POWER INSTALLER (construction; utilities)
Assembles, installs, and maintains electrical and mechanical
parts, such as alternators, generators, and rotors of electric power generating windmills, according
to production specifications, using tools and equipment: Assembles and adjusts alternator
components according to production specifications, using handtools, drill presses, grinders, and
micrometers. Welds steel supports to alternator for mounting on windmill tower, using welding
equipment. Crates alternator for shipment to installation site. Attaches cables to alternator and pulls
lever to activate truck-mounted hoist to position alternator on windmill tower. Secures alternator to
tower structure, using bolts and wrenches. Attaches electric cables, windmill motor, and rotor to
alternator, according to schematic, using handtools. Replaces bent or defective parts of windmill and
lubricates machinery to service equipment, using handtools, oilcan, and grease gun.
821.564-010 LABORATORY HELPER (utilities)
Assists workers engaged in testing, adjusting, and repairing
electrical transmission and distribution equipment in laboratory repair shop, performing any
combination of following tasks: Cuts lead wires to length and attaches connectors according to
requirements of equipment to be tested. Connects lead wires to equipment and test-apparatus as
directed. Observes and records, or calls out readings of test-apparatus meters, and turns
test-apparatus switches and dials as directed to assist in making tests requiring numerous connection
changes, or when testing equipment is in locations not accessible to test-apparatus. Cleans, paints,
and removes minor defects from items, such as meter boxes, protective covers, and mounting
brackets. Performs other duties as described under HELPER (any industry) Master Title. May be
designated according to worker assisted as Electric-Meter-Repairer Helper (utilities);
Electric-Meter-Tester Helper (utilities); Relay-Tester Helper (utilities).
821.667-010 HELPER, ELECTRICAL (utilities) alternate titles: electrician helper
Assists electrical workers in installation, maintenance, and
repair of electric-power generation and distribution equipment, underground cables, and related
facilities, performing any combination of following tasks: Places barricades around open manholes
and excavations, and below crewmembers working overhead to protect workers and public from
injury. Digs trenches, places shoring, and lowers tools and materials to workers in excavations and
vaults. Positions reels of electric cable along side trench or manhole, and guides cable as it is pulled
into ducts to prevent damage to lead sheath. Breaks up concrete to facilitate installation or repair of
equipment, using airhammer. Rigs scaffolds and hoists, and helps move heavy machine parts to
assist in assembly and repair of generators, converters, switchgear, and related equipment at
generating station or substation, as directed. May drive truck. May trim trees and clear undergrowth
along right-of-way. Performs other duties as described under HELPER (any industry) Master Title.
May be designated according to worker assisted as Cable Installer-Repairer Helper (utilities);
Duct-Layer Helper (construction; utilities); Electrician Helper, Powerhouse (utilities);
Electric-Meter-Installer Helper (utilities); Wirer Helper (utilities).
821.684-010 ELECTRIC-METER INSTALLER II (utilities)
Installs electric watthour meters in preinstalled
meter-connection boxes to connect service: Breaks seal on box previously connected to building
wiring, using pliers, and tests box for current flow with test lamp. Fits meter onto prongs extending
from top of box and turns setscrews to secure prongs to meter, using screwdriver. Fastens meter to
wall with screws and seals with sealing device. Connects electric service and tests for specified
voltage, phase, and polarity, using handtools and test instruments. Disconnects customer service on
request or default in payment of account. Records meter reading before connecting or after
disconnecting service, and submits work report to supervisor.
821.684-014 TOWER ERECTOR HELPER (construction; utilities)
Assists TOWER ERECTOR (construction; utilities) in
erection of transmission towers, installation of tower hardware, and stringing of transmission lines
or cables, working as member of crew: Unloads structural members of tower and electrical hardware
from trucks. Bolts members together to form tower assemblies, using handtools. Positions
assemblies in place for installation on tower, using block and tackle. Raises or lowers hardware,
tools, and other materials to workers on tower, using handline. Assists in stringing transmission
cables. Performs other duties as described under HELPER (any industry) Master Title. May be
designated according to specialty as Ground Helper (tel. & tel.; utilities); Ground Helper, Street
Railway (r.r. trans.).
821.684-018 WIRER, STREET LIGHT (utilities)
Connects electric street lights to power circuit: Pulls wires
leading from underground conduit, and wires leading from lamppost light socket, outside opening
in lamppost base. Bares ends of wires and connects them together and to proper terminals. Wraps
tape around wire connections for insulation. Fastens lamppost lid in place.
821.684-022 TROLLEY-WIRE INSTALLER (mine & quarry)
Installs and maintains electric wire in underground mine to
provide power source for mine locomotives: Drives dinkey engine equipped with tools and materials
to underground job site. Operates pneumatic drill to bore hanger holes in top of tunnel. Inserts and
secures trolley wire hanger in roof holes. Strings transmission cable (trolley wire) from hanger to
hanger, using wrench. Repairs damaged wire and hangers. Relocates transmission cables which are
no longer used to other areas of mine.
821.687-010 STEEL-POST INSTALLER (utilities) alternate titles: laborer, pole crew; pole setter
Installs steel posts used to support street lights, traffic
signals, and power lines: Guides post into position on previously installed base as it is lowered by
truck-mounted hoist. Sights post against previously installed post, or uses carpenter's level, and
inserts shims under post until post is vertical. Tightens bolts to secure post to base, using wrench.
822 OCCUPATIONS IN ASSEMBLY, INSTALLATION, AND REPAIR OF WIRE COMMUNICATION, DETECTION AND SIGNALING EQUIPMENT
This group includes occupations concerned with erecting, installing, or repairing overhead and underground telephone and telegraph lines and equipment; and installing or repairing wiring and equipment within buildings to provide communication, detection, and signaling services.
822.131-010 CENTRAL-OFFICE-REPAIRER SUPERVISOR (tel. & tel.) alternate titles: installation supervisor; maintenance chief; operations chief; wire chief
Supervises and coordinates activities of workers engaged in
construction, installation, testing, maintenance, and repair of electric power equipment, such as
powerplants, cables, wiring, and teleprinters in central offices and at outside facilities: Directs
placing and removal of cross-connections on wire-distributing frames. Directs installation of traffic
trunklines through switchboard and switchroom. Schedules periodic inspections and tests of
equipment to prevent service interruptions. Keeps records of trouble reports and repairs made.
Performs other duties as described under SUPERVISOR (any industry) Master Title. May be
designated according to area supervised as Central-Office Supervisor (tel. & tel.); City-Plant
Supervisor (tel. & tel.); District-Plant Supervisor (tel. & tel.); Inside-Plant Supervisor (tel. & tel.);
Outside-Plant Supervisor (tel. & tel.).
822.131-014 CUSTOMER-FACILITIES SUPERVISOR (tel. & tel.) alternate titles: maintenance supervisor; manager, service; service-center supervisor
Supervises and coordinates activities of workers engaged in
installation, repair, and maintenance of telephone facilities, such as private and public telephones,
switchboards, teletypewriters, and related electromechanical equipment: Inspects customer's
premises to determine location of telephone and installation procedures. Directs installation of
telephones and auxiliary equipment, such as brackets, wires, and clamps. Connects wiring to outside
cable terminals, tests installed instruments and circuits continuity or to locate malfunctions, using
tone and flicker sets. Directs workers in repair or replacement of faulty equipment. Performs other
duties as described under SUPERVISOR (any industry) Master Title. May be designated according
to particular activity supervised as Installation Supervisor (tel. & tel.); Transmission-Maintenance
Supervisor (tel. & tel.); or Manager, Prorate (tel. & tel.) when supervising EQUIPMENT
INSPECTOR (tel. & tel.) 822.261-014 in rural areas.
822.131-018 LINE SUPERVISOR (tel. & tel.)
Supervises and coordinates activities of telephone or
telegraph workers engaged in construction, removal, and rearrangement of open-wire and carrier
cable communication equipment: Examines work order and wiring diagrams to determine
installation or repair procedures. Inspects connections, fittings, and installed wire and cable sections
for conformance to specifications. Performs duties as described under SUPERVISOR (any industry)
Master Title.
822.131-022 PROTECTIVE-SIGNAL SUPERINTENDENT (business ser.) alternate titles: burglar-alarm superintendent
Supervises and coordinates activities of workers engaged in
construction, installation, inspection, and maintenance of electrical protective signaling systems
installed on subscribers' premises and central station of protective service organization: Reviews
work order and surveys subscriber's premises to plan protective system layout. Estimates labor,
material, and construction costs. Consults with architects, builders, and electrical and sprinkler
contractors concerning installation of protection devices. Plans circuit layouts and arranges facility
rental agreements with wire lessors. Devises work schedules and procedures. Requisitions material
and facilities. Verifies progress of work against schedules. Inspects completed installations for
conformance to specifications and safety standards, and explains system operating procedures to
customer. May contact prospective subscribers to explain services and solicit new business.
822.131-026 SIGNAL SUPERVISOR (r.r. trans.)
Supervises and coordinates activities of workers engaged in
installing and repairing railroad signals and signal equipment: Reads work orders stating location
and extent of damage to or malfunction of signal equipment to determine number of workers and
type of equipment and materials needed for repairs. Inspects signal equipment to determine sequence
of repair. Directs and assists workers in installing or repairing signal equipment, such as interlocks,
automatic signals, and crossing protections. Inspects completed work for conformance to company
specifications. Compiles reports at end of day indicating work completed, location, materials used,
and number of worker-hours required for each job. Performs other duties as described under
SUPERVISOR (any industry) Master Title.
822.131-030 TEST-DESK SUPERVISOR (tel. & tel.)
Supervises and coordinates activities of TROUBLE
LOCATORS, TEST DESK (tel. & tel.) engaged in locating and clearing trouble on telephone line
circuits. Performs duties as described under SUPERVISOR (any industry) Master Title.
822.261-010 ELECTRICIAN, OFFICE (tel. & tel.) alternate titles: electrician, station, assistant
Makes operating adjustments in submarine cable repeater and
terminal circuits and apparatus, and rearranges connections in cables to maintain continuity of
service. Communicates with other cable stations, using manual telegraph.
822.261-014 EQUIPMENT INSPECTOR (tel. & tel.)
Inspects layout and equipment in telegraph central office to
determine extent of construction, replacement, or modification required to maintain or improve
efficiency of installation: Inspects plant to determine accuracy of layout specifications for
modification or installation of equipment, estimates costs, prepares and submits report. Inspects
work being performed during construction or modification to determine compliance with
specifications. Examines reports of voltage and load tests on equipment to ensure adequacy of power
and circuits.
822.261-018 MAINTENANCE INSPECTOR (tel. & tel.)
Inspects and tests plant and office telegraph equipment:
Examines plant equipment and reviews maintenance records to ensure that equipment has been
installed and maintained according to prescribed practices. Conducts load and voltage tests for
specific line capacities, and operating tests on circuits, relays, repeaters, and terminal equipment, to
determine maintenance required. Compares test results with predetermined standards to ensure that
equipment is operating at required service level. Prepares report on inspections, indicating repair or
replacement needs.
822.261-022 STATION INSTALLER-AND-REPAIRER (tel. & tel.)
Installs, maintains, and repairs telephone station equipment,
such as telephones, coin collectors, telephone booths, and switching-key equipment: Inspects
subscriber premises to determine method of installation. Climbs pole to attach outside (drop) wires.
Assembles telephone equipment, mounts brackets, and connects wire leads, using handtools and
following installation diagrams or work order. Tests newly installed equipment and repairs or
replaces faulty equipment, using test telephone and other testing devices. May be designated
according to specific task performed as Station Installer (tel. & tel.); Station Repairer (tel. & tel.).
May maintain telephones, lines, and equipment in primarily small rural areas and be designated
Section Maintainer (tel. & tel.).
822.261-026 TESTING-AND-REGULATING TECHNICIAN (tel. & tel.) alternate titles: automatic maintainer; repeater attendant; technician, terminal and repeater; tester, equipment; wire-and-repeater technician
Tests and adjusts telegraph repeaters and terminal apparatus
to maintain continuity of service: Operates test board (switchboard composed of testing equipment)
and other testing devices to trace and diagnose wiring and circuit deficiencies between stations
[TROUBLE LOCATOR, TEST DESK (tel. & tel.)]. Replaces or regulates repeaters, relays,
switches, and other equipment, using handtools. Communicates with other telegraph offices by
teletypewriter equipment concerning operational problems. May be designated according to
equipment tested and adjusted as Telegraph-Repeater Technician (tel. & tel.).
822.267-010 LINE INSPECTOR (tel. & tel.) alternate titles: inspector, line
Inspects telegraph lines, cables, and underground plant to
determine extent of construction, replacement, or maintenance work necessary to maintain or
improve efficiency of communication system: Estimates costs of improvements and prepares report
on findings and recommendations. Consults with field engineering personnel and operations
personnel concerning advisability of improvements. May investigate right-of-way for new
installations [RIGHT-OF-WAY AGENT (any industry)].
822.281-010 AUTOMATIC-EQUIPMENT TECHNICIAN (tel. & tel.) alternate titles: technician, automatic; telegraph-equipment maintainer
Analyzes problems and repairs manual and automatic
telegraphic transmitting and receiving apparatus, such as teletypewriters, facsimile-recording
devices, and switching equipment: Tests and adjusts equipment, using testing devices, such as signal
generators and ohmmeters, following blueprints and wiring diagrams and using handtools. Tests and
regulates telegraph repeaters [TESTING-AND-REGULATING TECHNICIAN (tel. & tel.)]. When
repairing and maintaining equipment in branch offices, may be designated Operations Technician
(tel. & tel.). May be designated according to type of equipment maintained or repaired as Printer
Maintainer (tel. & tel.); Telegraphic-Typewriter Repairer (tel. & tel.).
822.281-014 CENTRAL-OFFICE REPAIRER (tel. & tel.) alternate titles: central-office maintainer
Tests, analyzes defects, and repairs telephone circuits and
equipment in central office of telephone company, using test meters and handtools: Locates
electrical, electronic, and mechanical failures in telephone switching equipment, using milliammeter
boxes, schematic drawings, computer printouts, or trouble tickets. Installs, repairs, and adjusts
equipment, such as switches, relays, and amplifiers, using handtools. Removes connections on wire
distributing frames and solders or splices wires to terminal lugs, following diagrams [FRAME
WIRER (tel. & tel.)]. May maintain telephone switching equipment at private establishments, such
as hotels and office buildings [PRIVATE-BRANCH-EXCHANGE REPAIRER (tel. & tel.)]. May
diagnose, isolate, and clear electrical faults in circuit [TROUBLE LOCATOR, TEST DESK (tel. &
tel.)]. When servicing equipment for intercommunity telephone lines, may be designated Toll
Repairer, Central Office (tel. & tel.).
822.281-018 MAINTENANCE MECHANIC, TELEPHONE (any industry) alternate titles: electrician, telephone
Installs, tests, and repairs communication equipment, such
as public address and intercommunication systems, wired burglar alarms, switchboards, telegraphs,
telephones, and related apparatus, including coin collectors, telephone booths, and switching keys,
using schematic diagrams, testing devices, and handtools: Installs equipment according to layout
plans and connects units with inside and outside service wires. Maintains equipment and analyzes
operational malfunctioning with testing devices, such as oscilloscopes, generators, meters, and
electric bridges, to locate and diagnose nature of defect and ascertain repairs to be made. Examines
mechanism and disassembles components to replace, clean, adjust or repair parts, wires, switches,
relays, circuits, or signaling units, using handtools. Operates and tests equipment to ensure
elimination of malfunction. May climb poles to install or repair outside service lines. May repair
cables, lay out plans for new equipment, and estimate material required.
822.281-022 PRIVATE-BRANCH-EXCHANGE REPAIRER (tel. & tel.) alternate titles: pbx repairer; telephone repairer
Analyzes and repairs defects in communication equipment,
such as telephone switchboards, teletypewriters, and mobile radiophones on customers' premises:
Tests equipment to locate malfunctions, using circuit diagrams, polar probes, meters, and telephone
test set. Isolates and analyzes malfunction to determine method of repair, according to knowledge
of equipment and test readings. Repairs or replaces defective equipment, using handtools, soldering
iron, or wire wrap gun. Retests equipment to verify completeness of repair. May install equipment
[PRIVATE-BRANCH-EXCHANGE INSTALLER (tel. & tel.)].
822.281-026 SIGNAL MAINTAINER (r.r. trans.) alternate titles: signal inspector; signal repairer
Inspects, tests, and repairs electric gate crossings, signals,
and signal equipment within division of railroad system: Drives truck along track route and stops
truck to inspect and test gate crossings, signals, and signal equipment, such as interlocks and hotbox
detectors. Inspects batteries to ensure that batteries are filled with battery water or to determine need
for replacement. Tests signal circuit connections, using standard electrical testing equipment.
Replaces defective wiring, broken lenses, or burned-out light bulbs. Cleans lenses of lamps with
cloths and solvent. Lubricates moving parts on gate crossing mechanisms and swinging signals.
Inspects electrical units of railroad grade crossing gates to detect loose bolts, defective electrical
connections and parts. Tightens loose bolts, using wrench, and tests circuits and connections by
opening and closing gate. Compiles reports indicating mileage or track inspected, repairs made, and
equipment requiring replacement. May inspect mechanical gate crossings and repair defective cables
on hand-operated gates and test air lines and air cylinders on pneumatically operated gates.
822.281-030 TECHNICIAN, PLANT AND MAINTENANCE (radio-tv broad.)
Repairs and maintains coaxial cables and related equipment
for cable-television system: Climbs into underground tunnels and passageways to reach television
transmission cables. Determines cause of signal breakdown, using blueprints and schematic
diagrams, electrical measuring instruments, and knowledge of communication equipment. Repairs
equipment, such as coaxial cables and current amplifiers, and performs regular maintenance on cable
system, using measuring instruments and handtools.
822.281-034 TECHNICIAN, SUBMARINE CABLE EQUIPMENT (tel. & tel.)
Repairs, adjusts, and maintains machines and equipment used
in submarine-cable office or station to control cable traffic, using electrical meters and handtools:
Examines malfunctioning machines and equipment, such as automatic transmitters, direct writers,
perforating machines, printers and relays, and siphon recorders, to determine defects, using meters,
such as voltmeter, ohmmeter, and capacity meter. Makes adjustments, or dismantles machines for
repairs or replacement of parts, using handtools. May make temporary or emergency repairs with
improvised parts or sections. Duties may be performed by CENTRAL-OFFICE REPAIRER (tel. &
tel.).
822.361-010 CABLE TESTER (tel. & tel.)
Tests insulated wires in aerial, underground, or submarine
multiple-conductor cables to determine continuity, insulation, and correctness of cable loading, using
standard testing procedures and impedance, resistance, and frequency oscillating meters. Listens for
sound of escaping insulating gas from hole in cable sheathing to locate defects in cable. Determines
continuity, insulation, capacity imbalance, and cable loading, using meters, such as capacity and
resistance bridges. Prepares report identifying location and cause of malfunctions. May drive motor
vehicle along route of cable, climb poles, and ride in cable car from pole to pole on cable strand to
perform tests. May direct CABLE SPLICER (construction; tel. & tel.; utilities) in correction of
malfunction.
822.361-014 CENTRAL-OFFICE INSTALLER (tel. & tel.) alternate titles: equipment installer
Installs equipment used to select, connect, and disconnect
telephone lines in telephone company central office, following diagrams and using handtools and
power tools: Positions switching and power apparatus according to floor plans, using chain hoist
when necessary. Connects outgoing and incoming telephone trunk lines to central office equipment,
using handtools and following diagrams. Connects and solders wires, using soldering iron. Tests
operation of equipment after installation, using electrical testing equipment, such as electrical pulse
repeaters and ohmmeters.
822.361-018 PROTECTIVE-SIGNAL INSTALLER (business ser.) alternate titles: burglar-alarm installer; installer
Installs electrical protective signaling systems used to notify
central office of fire, burglary, or other irregularities on subscribers' premises: Installs wires,
conduits, and signaling units, following blueprints of electrical layouts and building plans and using
handtools, power tools and soldering iron. May repair signaling systems [PROTECTIVE-SIGNAL
REPAIRER (business ser.)]. Usually is required to possess identification card issued by local
authorities.
822.361-022 PROTECTIVE-SIGNAL REPAIRER (business ser.) alternate titles: burglar-alarm installer and servicer
Inspects, repairs, and replaces electrical protective-signaling
systems, such as burglar alarms: Examines signaling installation to ensure sound connections and
unbroken insulation. Tests circuits, following wiring specifications, using electrical testing devices,
such as ohmmeter or voltmeter. Tightens loose connections and disconnects and replaces defective
parts and wiring, using electrician's handtools. Adjusts controls to test operation of signaling units
on subscriber premises and transmission of signals to central station and police and fire departments.
Recommends new installation or modification of existing equipment to meet subscriber needs. May
install equipment [PROTECTIVE-SIGNAL INSTALLER (business ser.) 822.361-018]. Usually is
required to possess identification card issued by local authorities.
822.361-026 TRANSMISSION TESTER (tel. & tel.)
Tests and operates telephone equipment in telephone office
that services lines extending between communities (toll-office): Tests equipment, using voltmeters,
ammeters, transmission measuring sets, impedance bridges, vacuum-tube testing sets, and other
electrical measuring devices. Records types and results of tests performed on worksheet. Connects
broadcasting equipment into telephone circuits in preparation for radio and television transmission
service.
822.361-030 TROUBLE LOCATOR, TEST DESK (tel. & tel.) alternate titles: dispatcher
Locates malfunctions in telephone or telegraph lines, using
switchboard composed of electrical testing instruments, and coordinates maintenance crew's work
to remove malfunction: Tests lines to find cause and location of malfunction, using switchboard
equipped with audible and visual alarms and electrical testing devices, such as voltmeter and
resistance meter. Reports nature of trouble to inside and outside maintenance crews and directs and
coordinates trouble-clearing activities. May dispatch maintenance crews to malfunctioning area. May
contact subscribers to investigate reported trouble.
822.381-010 EQUIPMENT INSTALLER (tel. & tel.)
Installs telegraphic transmitting and receiving equipment in
telegraph company offices and on customers' premises, following floor-plan sketches and wiring
diagrams: Installs and connects equipment, such as teletypewriters, tickers, facsimile-recording
devices, and reperforators, using handtools and soldering iron. Tests equipment for circuit continuity,
using testing instruments, such as voltmeter and ohmmeter. May wire and assemble equipment prior
to installation [ASSEMBLER (tel. & tel.)]. May be designated according to equipment installed as
Call-Box Wirer (tel. & tel.); Telegraphic-Typewriter Installer (tel. & tel.); Telegraph-Repeater
Installer (tel. & tel.); Teletype Installer (tel. & tel.); Ticker Installer (tel. & tel.); Time-Signal Wirer
(tel. & tel.).
822.381-014 LINE INSTALLER-REPAIRER (tel. & tel.)
Installs and repairs telephone and telegraph lines, poles, and
related equipment, according to diagrams, and using electrician's handtools: Digs holes, using power
auger or shovel, hoists poles upright in holes, using truck-mounted winch, and fills and tamps holes,
using cement, earth, and tamping device. Ascends poles or enters tunnels and sewers to cut in feeder
lines, attach appliances, such as terminal boxes and repeaters, and repair or replace defective lines
and auxiliary equipment. Unreels and strings lines from pole to pole and from pole to building,
installs hardware, such as conduits and insulators, and attaches appliances on lines. Pulls lines
through ducts by hand or with use of winch. When assisting in installation and removal of plant
equipment, such as callboxes and clocks, in city locations, may be designated Line
Installer-Repairer, City (tel. & tel.). When patrolling telephone lines between communities, may be
designated Toll-Line Repairer (tel. & tel.). When patrolling telephone or telegraph lines between two
established points or in designated areas, may be designated Line Maintainer, Section (tel. & tel.).
822.381-018 PRIVATE-BRANCH-EXCHANGE INSTALLER (tel. & tel.) alternate titles: pbx installer
Installs telephone switchboards and specialized
communication equipment, such as intercommunications systems, telephoto circuits, mobile
radiotelephones, and teletypewriters, on customers' premises: Connects telephone or telegraph cable
terminals to inside wires and switchboard, following diagrams and using handtools, soldering iron,
and wire wrap gun. Tests and adjusts installation, using voltmeter, ammeter, and test telephone set
[PRIVATE-BRANCH-EXCHANGE REPAIRER (tel. & tel.)]. May be designated according to type
of equipment installed and maintained as Private-Branch-Exchange Installer, Mobile Radio (tel. &
tel.); Private-Branch-Exchange Installer, Teletypewriter (tel. & tel.); Radio Installer (tel. & tel.);
Telephoto Installer (tel. & tel.); Teleprinter Installer (tel. & tel.); Video Installer (tel. & tel.).
822.381-022 TELEGRAPH-PLANT MAINTAINER (tel. & tel.) alternate titles: equipment installer; maintainer, central office; maintainer, equipment; maintainer, plant
Installs, maintains, and repairs electrical and mechanical
equipment (other than automatic or manual transmitting and receiving equipment) in central office
of telegraph company, according to written and graphic specifications: Installs and wires equipment,
such as clocks, switching apparatus, repeaters, relays, conveyor belts, and pneumatic tubes, using
handtools, power tools, soldering equipment, metal fasteners, and brackets. Tests installed equipment
for circuit continuity and operational performance, using testing devices, such as ohmmeter and
voltmeter.
822.664-010 PROTECTIVE-SIGNAL-INSTALLER HELPER (business ser.)
Assists PROTECTIVE-SIGNAL INSTALLER (business
ser.) to install protective signaling systems by erecting conduits, pulling wires, fastening pipe straps,
and making soldered connections. Makes small installations independently. Performs other duties
as described under HELPER (any industry) Master Title. Usually is required to possess identification
card issued by local authorities.
822.684-010 FRAME WIRER (tel. & tel.)
Connects wires from telephone lines and cables to
distributing frames in telephone company central office, using soldering iron and handtools: Solders
connections, following diagram or oral instructions. Strings distributing frames with connecting
wires. Tests circuit connections, using voltmeter or ammeter. Removes and remakes connections to
change circuit layouts. Cleans switches and replaces contact points, using vacuum hose, solvents,
and handtools. Lubricates moving switch parts. Assists TROUBLE LOCATOR, TEST DESK (tel.
& tel.) in locating and correcting malfunction in wiring on distributing frame.
822.684-014 PROTECTIVE-SIGNAL-REPAIRER HELPER (business ser.) alternate titles: burglar-alarm-repairer helper
Assists PROTECTIVE-SIGNAL REPAIRER (business ser.)
to repair electrical protective signaling systems: Examines electrical units for loose connections and
broken insulation. Tightens connections, using wrench. Disassembles defective parts of system,
using handtools. Removes and replaces defective wiring and solders connections, using soldering
iron. Performs other duties as described under HELPER (any industry) Master Title. Usually
required to possess identification card issued by local authorities.
822.684-018 SIGNAL MAINTAINER HELPER (r.r. trans.) alternate titles: assistant signal maintainer
Assists SIGNAL MAINTAINER (r.r. trans.) to install and
repair railroad signals and signal equipment, working as member of crew: Loads and unloads
equipment and supplies from trucks or flatcars. Digs holes, using post-hole digger, lines holes with
wooden forms, and mixes and pours concrete to build concrete foundations. Assists SIGNAL
MAINTAINER (r.r. trans.) in installing signals, making electrical connections to units, and
performing routine maintenance and repair on equipment. Performs other duties as described under
HELPER (any industry) Master Title. May install precast concrete foundations. May climb poles or
dig trenches to install wiring, conduit, and related hardware.
823 OCCUPATIONS IN ASSEMBLY, INSTALLATION, AND REPAIR OF ELECTRONIC COMMUNICATION, DETECTION, AND SIGNALING EQUIPMENT
This group includes occupations concerned with assembling equipment components; connecting and testing circuitry; installing equipment to provide electronic communication, detection, signaling, recording, analyzing, and computing services; and making on-site repairs in buildings, ships, trains, and aircraft.
823.131-010 COMMUNICATIONS ELECTRICIAN SUPERVISOR (any industry) alternate titles: chief technician
Supervises and coordinates activities of workers engaged in
assembly, installation, maintenance, and repair of electronic communications equipment: Examines
premises, plans, and specifications to determine work procedures, estimate costs, and requisition
needed materials and equipment. Contacts load dispatching personnel to obtain work clearances on
lines and equipment. Assigns duties to workers and requisitions materials, tools, and supplies.
Inspects assembled, installed, or repaired equipment, such as transmitters and receivers, power and
telephone line carriers, microwave devices, or cable television lines to verify conformance to
company standards and government regulations. Tests electronic installations, using testing
apparatus. Reviews work orders, trouble reports, and time and equipment records for completeness
and accuracy. Prepares daily operating reports summarizing labor, materials, and equipment charges
for work performed. Performs other duties as described under SUPERVISOR (any industry) Master
Title.
823.131-014 RIGGER SUPERVISOR (radio-tv broad.; tel. & tel.) alternate titles: rigger, chief
Supervises and coordinates activities of workers engaged in
wiring and repairing antenna systems for radio communications and radio and television
broadcasting. Performs duties as described under SUPERVISOR (any industry) Master Title. May
supervise workers engaged in operation and repair of radio transmitters.
823.131-018 SUPERVISOR, AVIONICS SHOP (air trans.)
Supervises and coordinates activities of workers engaged in
scheduled inspection, servicing, and maintenance of avionics equipment for commercial airline:
Reviews service schedules to determine work sequence, methods, and crew and equipment
requirements. Assigns duties to workers according to abilities and service priorities. Trains new
workers and interprets work procedures, company rules, and safety regulations. Inspects avionic
equipment and assemblies to verify conformance to specifications. Signs off completed work and
initiates certification as airworthy. Develops revisions in service manuals, test panels, and
instruments to increase efficiency and up-date service techniques. Keeps production and inventory
records. Performs other duties as described under SUPERVISOR (any industry) Master Title.
823.131-022 SUPERVISOR, RADIO INTERFERENCE (electron. comp.)
Supervises and coordinates activities of RADIO
INTERFERENCE INVESTIGATORS (electron. comp.) engaged in locating origin of radio and
television interference: Determines, from complaint, location and type of interference caused by
electrical power lines or equipment. Assigns workers to investigate complaints and assists in solving
more difficult interference problems. Consults with electrical contractors, appliance dealers, and
departmental staff to eliminate interference problems. Reviews inspection reports and prepares
summary of investigative actions. Performs other duties as described under SUPERVISOR (any
industry) Master Title.
823.131-026 SUPERVISOR, SOUND TECHNICIAN (business ser.)
Supervises and coordinates activities of workers engaged in
installing, servicing, and repairing commercial sound systems in businesses, offices, and industrial
work places: Reads sales orders to ascertain specifications of units to be installed; to determine
components, coaxial cable, fittings, and connectors required; and to prepare installation orders for
crew. Scans installation site to determine degree of difficulty of installation and to ascertain
equipment needs. Assigns installation tasks to individual workers, according to their skills and
experience. Explains and demonstrates tasks to workers to impart knowledge and upgrade skill level.
Oversees work in progress to ensure quality of work and professional appearance of installation.
Turns volume and tone controls to adjust sound levels to harmonize with room size and ambient
noises and to test installation. Prepares checklist to indicate inspection of each step and completion
of installation. Writes listing to indicate work performed; components installed; distances wired;
coaxial cable, fittings, and connectors used; and hours of work expended. Reads reports of
malfunctions to diagnose probable cause and to ascertain make, model, and size of installation.
Prepares work order and dispatches SOUND TECHNICIAN (any industry) 829.281-022 to repair
and service system components. Performs other duties as described under SUPERVISOR (any
industry) Master Title.
823.261-010 PUBLIC-ADDRESS SERVICER (any industry) alternate titles: electronic-sound technician; public-address-system operator
Installs and repairs sound-amplifying systems used at public
and private assemblages, using handtools and electronic test meters: Positions loudspeakers on posts
or other supports. Strings cable from loudspeakers to amplifiers. Places microphones in position near
speaker, orchestra, or other attraction, and plugs microphone wires into amplifiers. Switches on
installation. Listens to sound output and adjusts volume controls or repositions microphones. Tests
and repairs equipment in shop, using handtools, soldering iron, and electronic test meters. May test
and repair sound recorders, radio and television receivers, and other electronic equipment. May drive
sound truck. May install and repair mobile sound-amplifying system in truck and be designated
Sound-Truck Operator (any industry).
823.261-014 RADIO INTERFERENCE INVESTIGATOR (electron. comp.) alternate titles: radio-interference trouble shooter
Drives vehicle and operates radio equipped with directional
antenna to locate origin of radio and television interference caused by electric power lines and
electrical equipment: Drives to area of complaint of interference or power leakage and turns on radio.
Directs car toward source of interference, guided by increase in volume of noises on radio as car
nears defective line or apparatus. Examines lines and equipment to determine cause of interference
or leakage. Initiates order to have defects corrected or recommends to owner of equipment correction
of condition causing interference. May make minor repairs or replacement of power lines and
equipment, using handtools. May locate interference by entering complainant's home and turning
on lights and appliances and noting effect on radio or television reception. May attach special
analyzing device to radio which measures and analyzes interference noises. May investigate voltage
complaints and make voltage tests [VOLTAGE TESTER (utilities)].
823.261-018 RADIO MECHANIC (any industry)
Tests and repairs radio transmitting and receiving equipment
in accordance with diagrams and manufacturer's specifications, using electrical measuring
instruments, wiring diagrams, and handtools: Examines equipment for damaged components and
loose or broken connections and wires. Attaches test leads or plugs in test equipment to unit being
tested, turns knobs on equipment to specified settings, and observes dial readings to test radio
circuitry for defects. Tests equipment for factors such as power output, frequency power, noise level,
audio quality, and dial calibration, using oscilloscopes, radio frequency and wattmeter, ammeters,
and voltmeters. Replaces defective components and parts, such as transistors, coils, and integrated
circuits, using soldering iron, wire cutters, and handtools. Removes and replaces defective units that
are not repairable. Inserts plugs into receptacles and bolts or screws leads to terminals to connect
radios and equipment to power source, using handtools. Turns setscrews to adjust receivers for
sensitivity and transmitters for maximum output. Tests batteries with hydrometer and ammeter and
charges batteries. Required to have Federal Communications Commission Radiotelephone Operator's
license. May install, test, adjust, modify, and repair intercommunication systems. May specialize in
testing and repairing radio transmitting and receiving equipment in motor vehicles and commercial
and government establishments.
823.261-022 ANTENNA INSTALLER, SATELLITE COMMUNICATIONS (any industry)
Installs, tests, and repairs antennas and related equipment that
receive communication satellite signals, following specifications and using handtools and test
instruments: Reviews installation specifications, building permit, manufacturer's instructions, and
government ordinances to determine installation site for antenna. Measures distance from landmarks
to identify exact site location. Visually inspects installation site to identify obstructions, such as trees
or buildings, that could distort or block microwave signals from satellite. Discusses site location and
construction requirements with customer. Digs hole for footing to support antenna base, using
gasoline-powered auger, posthole digger, or shovel. Assembles and installs prefabricated form in
hole to cast concrete base, using handtools, plumb rule, and level, following specifications. Mixes,
pours, and finishes concrete, using concrete mixer, trowel, and float. Inserts pedestal mounting bolts
in wet concrete. Digs trench and lays underground cable to connect antenna base to source of power
in customer's building. Attaches antenna base to footing after concrete dries, using handtools.
Assembles and attaches electronic and structural components of antenna, with co-worker, applying
knowledge of electronics and electricity, following installation guidelines, and using handtools.
Attaches antenna to base, using nuts, bolts, and handtools. Climbs ladder to install antenna when
area is inaccessible from ground. Orients antenna to direction and altitude of communication
satellite, using surveying instruments and following charts of satellite position. Solders connections
to electronic controls, using soldering gun and wire cutters. Connects antenna and television set to
signal converter control box, using handtools. Tests installed system for conformance to
specifications, using test equipment, such as multimeters and oscilloscope. Observes picture on
television screen to evaluate reception. Instructs customer in use of equipment. Replaces or repairs
defective parts, using handtools and test equipment. May construct pole or roof mounts for antenna
base, using carpenter's tools. May reinforce roof of building to provide secure installation site, using
carpenter's tools. May install antennas and related equipment to receive satellite signals for such
purposes as telephone, telex, facsimile, data, or radio communication.
823.261-026 AVIONICS TECHNICIAN (aircraft mfg.; air trans.) alternate titles: avionics and radar technician; avionics mechanic; radio and radar technician
Inspects, tests, adjusts, and repairs avionics equipment, such
as radar, radio, pulse, navigation, auto pilot, and compass systems, installed in aircraft and space
vehicles, using handtools and test equipment: Inspects components of avionics equipment for
defects, such as loose connections and frayed wire, and for accuracy of assembly and installation.
Tests avionics equipment under simulated or actual operating conditions to determine performance
and airworthiness, using test equipment, such as oscilloscopes, digital meters and counters, and
circuit analyzers. Adjusts, repairs, or replaces defective components based on analysis of test results,
following blueprints, schematics, handbooks, and other technical documents, using handtools.
Calibrates installed or repaired equipment to prescribed specifications. Adjusts frequencies of radio
sets by signaling ground station and turning setscrews. Must possess Radiotelephone License issued
by Federal Communications Commission. May accompany flight crew to perform in-flight
adjustments and to determine and record required post-flight repair work. May sign overhaul
documents for equipment replaced or repaired. May operate ground station for air-to-station check
of radar or other equipment.
823.261-030 DATA COMMUNICATIONS TECHNICIAN (any industry)
Installs and repairs data communications lines and equipment
for computer system, using handtools and test instruments: Reviews work orders to move, change,
install, repair, or remove data communications equipment, such as modems, cables, and wires. Reads
technical manuals to learn correct settings for equipment. Measures, cuts, and installs wires and
cables. Splices wires or cables, using handtools or soldering iron. Connects microcomputer or
terminal to data communication lines, using handtools and following diagrams and manuals.
Disassembles equipment and inspects and tests wiring to locate and repair problem. Modifies
equipment in accordance with user request. Tests communication lines to ensure that specifications
are met, using testing instruments such as voltmeter and data scope. Enters commands into computer
to test equipment. Reads messages on computer screen to verify that data is being transmitted
between locations according to specifications. May plan layout and installation of data
communications equipment. May demonstrate use of equipment.
823.281-014 ELECTRICIAN, RADIO (any industry) alternate titles: radio-communications mechanician; radio mechanic; station mechanic
Adjusts, installs, tests, and repairs high-powered stationary
and mobile radio transmitting equipment, using handtools and testing instruments and following
wiring diagrams: Adjusts controls and tests frequencies of transmitters, using frequency meter.
Listens to radio range station at frequent intervals during broadcasts to detect flaws in transmission
and adjusts controls to eliminate flaws. Operates emergency truck transmitter to ensure its readiness
for immediate use. Examines equipment and replaces defective condensers, switches, tubes, and
transistors. Tests equipment with instruments, such as circuit analyzers, audiometers, and voltmeters.
Repairs components of radio transmitting equipment and intercommunication telephone system,
using handtools. May be designated according to equipment serviced as Marine-Radio
Installer-And-Servicer (any industry); Radiotelegraph Operator-Servicer (any industry).
823.281-018 METEOROLOGICAL-EQUIPMENT REPAIRER (any industry) alternate titles: electronics technician
Installs, maintains, and repairs electronic, mercurial, aneroid,
and other types of weather-station equipment, using handtools and electronic testing instruments:
Tests meteorological instruments for compliance with printed specifications and schematic diagrams,
using voltmeters, oscilloscopes, tube testers, and other test instruments. Replaces defective parts,
using handtools and soldering iron. Inspects barometers, thermographs, and hydrographs, including
recording mechanisms, and repairs, adjusts, or replaces defective parts. Calibrates graphs and other
recording devices. Installs radar and two-way radio systems to detect and communicate weather
signals. Adjusts and repairs masts, supporting structures, clearance lights, control panels, control
cabling and wiring, and other electrical and mechanical devices and equipment, using handtools.
823.281-022 RIGGER (radio-tv broad.)
Wires radio-broadcasting and radio-communications antenna
systems, wood or steel antenna towers, and supporting catenaries. Repairs antennas by replacing
broken or defective wires, insulators, and lamps. Paints antenna towers and otherwise keeps antenna
systems in state of good repair.
823.361-010 TELEVISION INSTALLER (any industry)
Installs and adjusts television receivers and antennas, using
handtools: Selects antenna according to type of set and location of transmitting station. Bolts
crossarms and dipole elements in position to assemble antenna. Secures antenna in place with
bracket and guy wires, observing insurance codes and local ordinances to protect installation from
lightning and other hazards. Drills and waterproofs holes in building to make passages for
transmission line. Connects line between receiver and antenna and fastens line in place. Tunes
receiver on all channels and adjusts screws to obtain desired density, linearity, focus, and size of
picture. Orients antenna and installs reflector to obtain optimum signal reception.
823.684-010 ANTENNA INSTALLER (any industry)
Installs antennas for radio or television receiving sets: Sets
up wooden or metal mast and secures in place with guy wires and base plate, using handtools.
Attaches single dipole antenna to mast for FM radio reception or antenna composed of several
directors plus dipole antenna and reflector for television reception. Positions antenna with directors
toward station transmitters or toward reflection point to obtain optimum signal. Attaches lead-in wire
to dipole antenna and other end to set. May install lightning arrester on lead-in wire.
824 OCCUPATIONS IN ASSEMBLY, INSTALLATION, AND REPAIR OF LIGHTING EQUIPMENT AND BUILDING WIRING, N.E.C.
This group includes occupations, not elsewhere classified, concerned with wiring buildings and adjacent yards to provide electricity for power and lighting; assembling and installing lighting equipment, conduit switches, junction and fuse boxes, and related accessories and controls; and repairing wiring and components.
824.137-010 ELECTRICIAN, CHIEF (motion picture)
Supervises and coordinates installation, maintenance, and
operation of all electrical lighting equipment in motion picture studios and outside locations: Confers
with DIRECTOR, MOTION PICTURE (motion picture); ART DIRECTOR (motion picture;
radio-tv broad.), and other key personnel regarding lighting specifications for specific sets. Prepares
requisitions or issues work orders for purchase or construction of special electrical equipment.
Arranges with local utility company for use of power lines or transformers when filming scenes on
outside locations. Inspects sets after equipment is installed to ensure conformance with lighting
equipment requirements.
824.137-014 STREET-LIGHT-SERVICER SUPERVISOR (utilities)
Supervises and coordinates activities of STREET-LIGHT
SERVICER (utilities) engaged in inspecting, servicing, and repairing street lamps and equipment:
Determines material requirements and prepares requisitions. Performs other duties as described
under SUPERVISOR (any industry) Master Title.
824.261-010 ELECTRICIAN (construction) alternate titles: wirer
Plans layout, installs, and repairs wiring, electrical fixtures,
apparatus, and control equipment: Plans new or modified installations to minimize waste of
materials, provide access for future maintenance, and avoid unsightly, hazardous, and unreliable
wiring, consistent with specifications and local electrical codes. Prepares sketches showing location
of wiring and equipment, or follows diagrams or blueprints, ensuring that concealed wiring is
installed before completion of future walls, ceilings, and flooring. Measures, cuts, bends, threads,
assembles, and installs electrical conduit, using tools, such as hacksaw, pipe threader, and conduit
bender. Pulls wiring through conduit, assisted by ELECTRICIAN HELPER (any industry)
829.684-022. Splices wires by stripping insulation from terminal leads, using knife or pliers, twisting
or soldering wires together, and applying tape or terminal caps. Connects wiring to lighting fixtures
and power equipment, using handtools. Installs control and distribution apparatus, such as switches,
relays, and circuit-breaker panels, fastening in place with screws or bolts, using handtools and power
tools. Connects power cables to equipment, such as electric range or motor, and installs grounding
leads. Tests continuity of circuit to ensure electrical compatibility and safety of components, using
testing instruments, such as ohmmeter, battery and buzzer, and oscilloscope. Observes functioning
of installed equipment or system to detect hazards and need for adjustments, relocation, or
replacement. May repair faulty equipment or systems [ELECTRICIAN, MAINTENANCE (any
industry) 829.261-018]. May be required to hold license. May cut and weld steel structural members,
using flame-cutting and welding equipment. May be designated according to work location as Mine
Electrician (mine & quarry).
824.261-014 ELECTRICIAN APPRENTICE (construction)
Performs duties as described under APPRENTICE (any
industry) Master Title.
824.281-010 AIRPORT ELECTRICIAN (air trans.)
Plans layout, installs, inspects, and maintains lighting
systems, lights, and beacons at airport or flying field: Inspects lighting systems and advises
MANAGER, AIRPORT (air trans.) of need to repair or upgrade airport lighting systems. Installs
lighting systems in compliance with Federal Aviation Administration recommendations. Inspects
beacon and lights, such as boundary, runway, obstacle, and airport-control lights, replacing defective
lenses or bulbs and cleaning or repairing equipment. May drive and operate floodlight truck at
crashes or other emergencies. May place warning flares about airfield during power failure or
emergency. May be on constant call to make emergency repairs.
824.281-014 ELECTRIC-DISTRIBUTION CHECKER (construction; utilities)
Inspects and tests electric distribution equipment and wiring
outside and within buildings to verify conformance of installation with construction and building
code specifications, or to determine feasibility of increasing electrical load: Examines wires and
auxiliary equipment, such as fuses, insulators, and switches to ascertain conformance to
specifications on work orders, utilizing thorough knowledge of types, sizes, and styles of equipment.
Compares layout and methods of installation to blueprints and sketches and marks differentiations
on drawings. Climbs poles to compare printed data on transformers with work orders and to examine
wires and auxiliary equipment on poles. Approves installations or records inaccuracies on work
orders. Tests lines, transformers, and other distribution equipment, using such devices as ohmmeters,
voltmeters, and thermocouple indicators to measure voltage drop between points in circuitry, locate
cause of electrical disturbances, and determine actual electrical load on system. Tests for temperature
and presence of explosive gases in vicinity of electrified equipment.
824.281-018 NEON-SIGN SERVICER (fabrication, nec)
Services and repairs plastic, neon and illuminated signs in
response to trouble calls: Ascends ladder or operates hydraulic or electric hoist to examine sign and
determine cause of malfunction. Performs operations, such as rewiring, removing defective parts,
and installing new parts, using electricians' tools. Removes sign or part of sign for shop repairs, such
as structural fabrication, scroll repair, or transformer repair.
824.381-010 STREET-LIGHT SERVICER (utilities) alternate titles: street-light repairer
Maintains and repairs mercury-vapor, fluorescent,
electric-arc, or incandescent street lights and traffic signals: Climbs ladder or stands in tower-truck
bucket to reach lamp. Tests circuits and electric components to locate grounded wires, broken
connections, or defective current-control mechanisms, using electrical testing instruments. Replaces
blown fuses and bulbs, faulty transformers, photoelectric timers, electrodes, and wires, using
electricians' handtools. See LINE REPAIRER (utilities) and TROUBLE SHOOTER (utilities) II for
classification of workers also qualified to work on high-voltage power lines. May install and repair
traffic signals only and be designated Traffic-Signal Repairer (utilities).
824.664-010 STREET-LIGHT-SERVICER HELPER (utilities)
Assists STREET-LIGHT SERVICER (utilities) in making
emergency or permanent repairs to street lights, working as member of crew: Places warning signs,
flags, or barriers at repair site. Opens manholes or vaults to gain access to underground circuits or
erects ladders for repairing overhead equipment. Unloads tools, parts, and supplies from truck as
directed. Flips switches to energize or de-energize circuits preparatory to repair of equipment.
Disassembles, cleans, and reassembles lighting fixtures and equipment, using handtools. Tests
transformers and transformer gaskets, using ammeter and air pump. Replenishes service truck supply
of replacement parts, tools, and equipment.
824.681-010 ELECTRICIAN (mfd. bldgs.)
Installs and repairs wiring, electrical fixtures, and fuse boxes
in prefabricated and modular homes, using handtools: Reads blueprints to determine locations of
equipment and conformance to building and safety codes. Measures, cuts, and installs conduit in
specified panels, using handtools. Measures for location of receptacles with tape measure and installs
receptacles. Cuts and connects wires according to diagrams to install fixtures, such as switches, light
fixtures, and fuse boxes. Tests continuity of circuits to ensure safety, using ohmmeter. Repairs faulty
systems. May direct workers in boring holes in studs and running wiring. May train new workers
in electrical system installation procedures.
824.683-010 NIGHT-PATROL INSPECTOR (fabrication, nec)
Patrols scheduled route to inspect operation of illuminated
and animated signs: Drives company car along scheduled route at night. Inspects signs covered by
company maintenance contract for specified appearance and operation. Reports faulty operation to
service department. May perform minor repairs, such as replacing light bulbs.
824.684-010 NEON-TUBE PUMPER (fabrication, nec)
Charges illuminated sign tubing with rare (inert) gases:
Attaches formed sign tubing to pumping unit through fused tubulations (glass nipples). Removes air
from tubing by means of vacuum pump. Bombards tubing with high-voltage electric current to
eliminate gaseous impurities. Reduces vacuum in tubing to specified point, using vacuum pump and
vacuum gauge. Connects and opens rare gas bottle to admit rare gas, such as neon, argon, helium,
krypton, xenon, distilled mercury, or blue gas (depending on color desired) to specified pressure as
indicated by pressure gauge. Tests sign by connecting electrodes to secondary winding of
transformer and observing color of light. Seals tubing by heating and closing tubulations. Connects
tubing to transformer and operates several hours to age tubing (consume gaseous impurities). May
paint or tape tubing to separate symbols.
825 OCCUPATIONS IN ASSEMBLY, INSTALLATION, AND REPAIR OF TRANSPORTATION AND MATERIAL-HANDLING EQUIPMENT, N.E.C.
This group includes occupations, not elsewhere classified, concerned with wiring and repairing electrical power units and controls for transportation and material-handling equipment, and adjusting or repairing electrical components and circuits.
825.131-010 ELECTRICIAN SUPERVISOR (ship-boat mfg.)
Supervises and coordinates activities of workers engaged in
installation and repair of wiring and electrical equipment aboard ship and in shipyard facilities,
performing duties as described under SUPERVISOR (any industry) Master Title.
825.131-014 ELEVATOR-CONSTRUCTOR SUPERVISOR (construction)
Supervises and coordinates activities of workers engaged in
installation of electric and hydraulic freight and passenger elevators, escalators, and dumbwaiters.
Performs duties as described under SUPERVISOR (any industry) Master Title.
825.137-010 SUPERVISOR, LINE DEPARTMENT (r.r. trans.)
Supervises and coordinates activities of line crew engaged
in installing and maintaining street railway electrical equipment, such as trolley wires, switches, and
signals: Assigns crews to jobs and inspects trucks to see that materials are loaded. Inspects work at
various sites to ascertain that work is accomplished according to specifications. Plans for future
projects, drawing rough sketches in field, and arranges for supplemental services to facilitate
departmental activities. Maintains time records for salary purposes. Participates in grievance
procedures. Performs other duties as described under SUPERVISOR (any industry) Master Title.
825.261-010 ELECTRIC-TRACK-SWITCH MAINTAINER (r.r. trans.)
Installs, inspects, and repairs electric-railway track switches,
section lines, and intercommunication systems, following blueprints and work orders: Installs
switch-controlling mechanism on trolley wire, using handtools. Connects wiring to switch in track
bed, and inspects electrical switch system to ascertain that system functions according to standards.
Maintains high tension lines, deenergizing lines for power company as repairs are requested. Installs
and maintains section lines and intercommunication systems. May install and maintain mechanical
parts of track switch.
825.261-014 ELEVATOR EXAMINER-AND-ADJUSTER (any industry) alternate titles: elevator inspector
Inspects and adjusts installed freight and passenger elevators
and escalators to meet factory specifications and safety codes, using handtools and measuring
instruments: Inspects door installations for plumbness, lap, and working action. Adjusts mechanism
of doors, using handtools. Inspects car hoistway and mechanical installations for alignment and
clearance. Tests power consumption and line voltage changes of motors and motor-generator sets
under no-load and full-load conditions to detect overload factors, using tachometer, voltmeter, and
ammeter. Adjusts counterweights and regulates controls to compensate for power overload. Inspects
wiring connections and control panel hookups, and adjusts switches to meet specifications for gap
and timing. Tests and adjusts safety controls, such as brakes and governors. Turns valve or pushes
switches to adjust pump pressures, fluid levels, and power supply on hydraulic units of elevators.
Operates elevator to determine power demands at various car speeds. May compile service reports
to verify conformance of each unit to prescribed standards.
825.261-018 ELECTRICIAN, AIRCRAFT (aircraft mfg.; air trans.) alternate titles: aircraft and engine electrician, field and hangar; aircraft mechanic, electrical
Installs, adjusts, tests, modifies, repairs, and maintains
electrical and electronic parts, assemblies, systems, and equipment in prototype, developmental, or
production aircraft, engines, and components: Installs electrical and electronic parts, assemblies,
systems, and equipment in aircraft, according to blueprints, wiring diagrams, and other
specifications, using handtools and power tools. Sets up and operates ground support and test
equipment, such as test carts, panels, ground power unit, and ground servicing cart, to perform
functional and continuity test of electrical and electronic systems. Interprets test results to diagnose
malfunctions, and adjusts, repairs, or replaces defective parts. Modifies components according to
blueprint specifications and engineering drawings. Fabricates parts and test aids as required. May
accompany aircraft on test flight to perform functional tests or to make in-flight adjustments.
825.281-014 ELECTRICIAN (water trans.)
Repairs and maintains electrical equipment, such as
generators, alternators, motors, and intercommunication systems aboard ship: Moves controls at
distribution board (switchboard) to maintain electrical load within capacity of generators. Starts
standby generator when load nears capacity of operating generator. Performs routine tests to ensure
that electric motors are driving pumps, blowers, and refrigerating machinery. Tests wiring for short
circuits, using voltmeter and ammeter. Replaces and cleans commutator brushes. Removes and
replaces fuses and defective lights. May be classified according to degree of authority held as
Electrician, Chief (water trans.); Electrician, Second (water trans.); Electrician, Third (water trans.);
or equipment worked on as Electrician, Sound (water trans.); or area of operations as Electrician,
Deck (water trans.). Must hold certificate as Electrician issued by U.S. Coast Guard.
825.281-022 ELECTRICIAN, AUTOMOTIVE (automotive ser.)
Repairs and overhauls electrical systems in automotive
vehicles, such as automobiles, buses, and trucks: Confers with customer to determine nature of
electrical malfunction. Determines malfunction of electrical system by visual inspection and by use
of testing devices, such as oscilloscope, voltmeter, and ammeter. Adjusts ignition timing and
measures and adjusts distributor breaker-point gaps, using $T3dwell meter$T1 or thickness gauge.
Tests and repairs starters, generators, and distributors. Repairs or replaces defective wiring in
ignition, lighting, air-conditioning, and safety control systems, using electrician's handtools.
Rebuilds electrical units, such as starters, generators, and door controls. May estimate cost of repairs
based on parts and labor charges. May be designated according to specialty as Electrical Repairer,
Internal Combustion Engines (automotive ser.; engine-turbine); Electrical-Unit Rebuilder
(automotive ser.); Electrician, Bus (automotive ser.); Ignition-And-Carburetor Mechanic (automotive
ser.); Windshield-Wiper Repairer (automotive ser.).
825.281-026 ELECTRICIAN, LOCOMOTIVE (railroad equip.)
Installs and maintains electrical wiring and equipment, such
as motors, generators, air-conditioning units, electrical outlets, and lighting fixtures of railroad
locomotives and cars, streetcars, and subway coaches: Measures, cuts, threads, bends, assembles,
and installs conduits that connect to control panels and junction boxes, using hacksaw, pipe benders,
pipe-threading tools, and other handtools. Splices wires with knife or cutting pliers and solders
connections to fixtures, outlets, and equipment. Tests circuit connections, using electrical test
equipment. Installs and tests electrical equipment, such as air-conditioning, heating, and ignition
systems, generator brushes, and commutators. Installs and repairs headlights in locomotives and
streetcars. Repairs electrical equipment, such as panel lighting, circuit breakers, junction boxes,
voltage regulators, and reverse current relays. May recharge storage batteries. May rewind armatures.
May be designated according to specialty as Accessories Repairer (railroad equip.); Electrician,
Control Equipment (railroad equip.); Wirer, Passenger Car (railroad equip.).
825.281-030 ELEVATOR REPAIRER (any industry) alternate titles: electrician, elevator-maintenance; elevator mechanic; elevator-repair mechanic; maintenance mechanic, elevators
Repairs and maintains elevators, escalators, and
dumb-waiters to meet safety regulations and building codes, using handtools, power tools, test
lamps, ammeters, voltmeters, and other testing devices: Locates and determines causes of trouble
in brakes, motors, switches, and signal and control systems, using test lamps, ammeters, and
voltmeters. Disassembles defective units and repairs or replaces parts, such as locks, gears, cables,
electric wiring, and faulty safety devices, using handtools. Installs push-button controls and other
devices to modernize elevators. Lubricates bearings and other parts to minimize friction.
825.281-034 ELEVATOR-REPAIRER APPRENTICE (any industry) alternate titles: electrician apprentice, elevator maintenance
Performs duties as described under APPRENTICE (any
industry) Master Title.
825.281-038 EXPERIMENTAL-ROCKET-SLED MECHANIC (aircraft mfg.)
Installs, adjusts, and repairs recording and control
instruments and structural components in experimental rocket sleds according to blueprints, using
handtools, power tools, and test equipment: Mounts instruments, such as telemetering transmitter,
strain gauges, and cameras on sled, using portable power drill, handtools, and soldering iron.
Inspects firing control circuits, instruments, and recording systems, using test equipment, such as
ammeter, voltmeter, and oscilloscope. Adjusts test settings for hydraulic or other braking
mechanism. Positions and secures ballast in sled to obtain specified weight distribution and balance.
Repairs firing control mechanisms, recording systems, and other structural and mechanical parts and
devices after test completion, using handtools, power tools, and welding equipment. May modify
rocket motors or related hardware, using metal or composite reforming tools or welding equipment.
825.361-010 ELEVATOR CONSTRUCTOR (construction) alternate titles: elevator builder; elevator erector; elevator installer; elevator mechanic
Assembles and installs electric and hydraulic freight and
passenger elevators, escalators, and dumbwaiters, determining layout and electrical connections from
blueprints: Studies blueprints and lays out location of framework, counterbalance rails, motor pump,
cylinder, and plunger foundations. Drills holes in concrete or structural steel members with portable
electric drill. Secures anchor bolts or welds brackets to support rails and framework, and verifies
alignment with plumb bob and level. Cuts prefabricated sections of framework, rails, and other
elevator components to specified dimensions, using acetylene torch, power saw, and disk grinder.
Installs cables, counterweights, pumps, motor foundations, escalator drives, guide rails, elevator cars,
and control panels, using handtools. Connects electrical wiring to control panels and electric motors.
Installs safety and control devices. Positions electric motor and equipment on top of elevator shaft,
using hoists and cable slings. May be designated according to type of equipment installed as Elevator
Constructor, Electric (construction); Elevator Constructor, Hydraulic (construction); Escalator
Constructor (construction).
825.361-014 VIBRATOR-EQUIPMENT TESTER (machinery mfg.) alternate titles: tester, vibrator equipment; top-lift and automatic-window repairer
Tests electrical and mechanical vibrator feeders and
conveyors for conformance to specifications: Clips cable of test board to electric vibrator equipment.
Turns dials and observes meters to operate electric vibrator equipment at specified cycle, voltage,
and amperage levels. Holds end of scale against vibrator equipment to pick up vibration. Reads scale
mark that shows distinct double image and determines vibrating frequency on conversion chart.
Starts motor of mechanical vibrator equipment and verifies vibrating frequency. Advises
ASSEMBLER (machinery mfg.) to add or remove vibrator bars from electrical vibrator equipment
or weights from drive shaft of mechanical vibrator equipment, to correct vibrating deficiencies. May
inspect vibrator equipment for loose bearings and bolts, using stethoscope. Records test data.
825.381-010 AIRCRAFT MECHANIC, ELECTRICAL AND RADIO (aircraft mfg.)
Lays out, assembles, installs, and tests radio and electrical
systems in aircraft and missiles, according to specifications, using handtools and precision testing
equipment: Assembles units, such as switches, electrical controls, and junction boxes, and connects
units to major units, such as radio systems, instruments, magnetos, and inverters, using handtools
and soldering iron. Lays out installation of major units in aircraft, using scribe, scale, and protractor.
Installs and connects units, according to wiring diagrams, using handtools and soldering iron. Tests
units, using equipment, such as circuit continuity tester, oscilloscope, and voltmeter, and adjusts or
repairs malfunctioning units.
825.381-014 AUTOMATIC-WINDOW-SEAT-AND-TOP-LIFT REPAIRER (automotive ser.)
Disassembles, repairs, installs, adjusts, and services hydraulic
and electromagnetic automatic lift mechanisms used to raise and lower automobile windows, seats,
and tops.
825.381-018 CONTROLLER REPAIRER-AND-TESTER (railroad equip.) alternate titles: control inspector
Adjusts, cleans, repairs, and tests electric control equipment
of commuter and rapid transit cars or streetcars, following wiring diagrams and using specialized
test equipment and handtools: Blows dirt from relays and switches, using airhose. Examines parts,
such as control points, relays, and wiring, and adjusts or replaces defective parts. Observes operation
of relays to verify conformance to specifications. Disassembles electric controller cylinders and
replaces defective parts, such as copper contact segments, insulation disks, and spacing washers.
Examines systems for short circuits or broken wires preparatory to high potential test, using
megameter, and tests for defective circuits. Assembles and paints controller cylinders and tests
cylinders to verify specified operation.
825.381-026 ELECTRICAL INSPECTOR (aircraft mfg.; air trans.) alternate titles: inspector, electrical bench; inspector, precision electrical assembly
Inspects and tests electrical parts, assemblies, and accessories
prior to installation in aircraft for conformance to specifications and quality standards, using
precision measuring instruments and test equipment: Examines parts and assemblies, such as wire
harnesses, control panels, coaxial cables, and electrical jig boards, for completeness of assembly,
quality, and conformance to blueprints, production illustrations, engineering drawings, and
specifications. Inspects wiring of assemblies for accuracy of stripping, soldering, and crimping, and
for defects, such as frayed wires, loose connections, and cracks. Verifies wire and cable length,
dimensions, and clearance of parts, using precision instruments. Tests continuity and performance
of parts, assemblies, and accessories, using test equipment. Records acceptance or rejection of parts
on inspection report, and indicates reason for rejection.
825.381-030 ELECTRICIAN (ship-boat mfg.) alternate titles: electrician, marine; electrician, outside
Installs and repairs wiring, fixtures, and equipment for all
electrical services aboard ship and in shipyard facilities, following blueprints and wiring diagrams:
Installs conduit to bulkheads with brackets and screws, using handtools, and threads wires through
conduit to terminals, such as connection boxes, circuit breakers, voltage regulators, and switch
panels. Strips insulation from wire ends and solders ends to terminals, using stripping pliers and
soldering iron. Connects power-supply circuits to radio, radar, sonar, fire control, and other
electronic equipment. Tests electrical characteristics, such as voltage, resistance, and phase angle,
in circuits, using voltmeters, ohmmeters, and phase rotation indicators. May construct instrument
panels, using handtools, rulers, dividers, and power drills, following specifications. May be
designated according to work location as Electrician, Ship (ship-boat mfg.); Electrician, Shop
(ship-boat mfg.); Electrician, Yard (ship-boat mfg.).
825.381-034 ELECTRICIAN APPRENTICE (ship-boat mfg.) alternate titles: marine-electrician apprentice
Performs duties as described under APPRENTICE (any
industry) Master Title.
825.381-038 THIRD-RAIL INSTALLER (r.r. trans.)
Installs third (power-supply) rails on electric elevated or
subway railway tracks: Treats wooden insulator blocks by soaking for specified time in hot paraffin.
Assembles trolley chairs by forcing top and bottom castings onto wooden insulator blocks with
compressed-air press, drilling bolt holes through castings and blocks with power drill, and driving
rivets into holes, using rivet gun. Paints anchor blocks with preservative to protect against rot.
Installs trolley chairs beneath third rail at ends of rail sections by boring holes through tie and bottom
castings and screwing trolley chairs to tie. Installs anchor blocks at center of third-rail sections,
bolting block to rail and tie. Arc welds copper bands at junction of rails to provide unbroken
electrical connections between rail sections [WELDER, ARC (welding)]. Fastens and positions
annunciator rails to third-rail at specified points so contact will be made with third-rail shoe of
passing trains. May specialize in installation and maintenance of conduit systems for electric street
railways and be designated Conduit Installer (r.r. trans.).
825.664-010 ELEVATOR-CONSTRUCTOR HELPER (construction) alternate titles: elevator-erector helper
Assists ELEVATOR CONSTRUCTOR (construction) to
install freight and passenger elevators: Raises and moves heavy machinery and equipment, using
hoists, dollies, rollers, wire rope, and cable slings. Holds material in position to assist in installing
rails and supporting framework. Drills holes in concrete or steel, using portable electric drill.
Assembles and bolts rails, elevator motor, car, and control panels preparatory to installation.
Performs other duties as described under HELPER (any industry) Master Title.
825.684-010 ELECTRICIAN HELPER, AUTOMOTIVE (automotive ser.)
Assists ELECTRICIAN, AUTOMOTIVE (automotive ser.)
to repair automotive vehicle electrical equipment: Disassembles electrical units, such as starters and
generators, using handtools. Removes and replaces defective parts, such as armatures, brushes, and
wires. Washes parts. May lift motors and generators, using mechanical hoist, and move parts about
repair shop, using handtruck. Performs other duties as described under HELPER (any industry)
Master Title.
825.684-014 ELEVATOR-REPAIRER HELPER (any industry)
Assists ELEVATOR REPAIRER (any industry) to service
and repair freight or passenger elevators, performing any combination of following duties: Assists
in moving and raising elevator components, using hoists, dollies, and rollers. Assists in disassembly
and assembly of elevator components, using mechanic's handtools. Cleans equipment, using scrapers
and cleaning compound, and lubricates equipment with grease guns. Performs other duties as
described under HELPER (any industry) Master Title.
825.684-018 BATTERY CHARGER (any industry)
Inspects, recharges, and replaces batteries of electric
industrial trucks: Disconnects electrical leads and removes battery from industrial truck, using
handtools and hoist. Checks fluid levels and specific gravity of cells and adds water and acid, using
hydrometer, thermometer, and siphons, to ensure fluid concentration meets specifications. Cleans
electrical leads and battery poles to provide contact surface, using wire brush. Attaches battery to
battery charger and manipulates controls of battery charger to start flow of electricity into battery.
Installs recharged battery in industrial truck. May remove and replace other defective electrical
components, such as motor, switches, wires, and rheostats. May lubricate truck's moving parts, using
grease gun.
826 OCCUPATIONS IN ASSEMBLY, INSTALLATION, AND REPAIR OF INDUSTRIAL APPARATUS, N.E.C.
This group includes occupations, not elsewhere classified, concerned with assembling, installing, and repairing industrial apparatus involving electrical circuitry.
826.131-010 ELECTRICAL SUPERVISOR (petrol. & gas)
Supervises and coordinates activities of workers installing,
repairing, and inspecting oil field electrical equipment, such as primary and secondary power lines,
transformers, submarine cables to offshore well sites, and electric motors. Inspects work for
compliance with government electrical codes and company standards. Performs other duties as
described under SUPERVISOR (any industry) Master Title.
826.131-014 SUPERVISOR, ELECTRICAL ASSEMBLIES (elec. equip.; machinery mfg.)
Supervises and coordinates activities of workers engaged in
fabrication of subassemblies and assembly of electrical equipment, such as electric welding
machines, conveyors, and other electrically powered machine tools: Confers with engineering and
management staff to establish assembly procedures and production schedules. Interprets and
modifies blueprints and wiring diagrams in accordance with assembly specifications. Inspects and
tests assembled components and equipment, using oscilloscopes, voltmeters, ammeters, and other
test instruments. Suggests design modifications to increase product efficiency and production output.
Trains new workers and resolves personnel problems. Performs other duties as described under
SUPERVISOR (any industry) Master Title.
826.261-010 FIELD-SERVICE ENGINEER (photo. appar.)
Installs and repairs microfilming, film-developing, and
auxiliary photographic equipment at customers' premises: Assembles equipment and connects water
and electrical lines, using handtools and following wiring diagrams and blueprints. Tests equipment
performance and demonstrates operation and servicing of equipment to customer. Examines faulty
equipment and processed film, interprets laboratory reports, and analyzes customer complaints to
diagnose equipment malfunction. Repairs defective units, using handtools and repair manuals.
Schedules service calls according to customer location and urgency of need. Recommends
equipment design changes or upgrading as needed. Interviews prospective buyers and reports leads
to sales personnel.
826.361-010 ASSEMBLER AND WIRER, INDUSTRIAL EQUIPMENT (elec. equip.; machinery mfg.) alternate titles: panel assembler and wirer
Installs electrical wiring and assembles components in
control cabinets, electrical and industrial equipment, and related industrial apparatus, according to
blueprints and wiring diagrams: Squares, aligns, and assembles bases, sills, cabinet frames, or
equipment structural components, on floor or floor plate, using jacks, clamps, squares, plumb line
and dial indicator. Lays out diagram for electrical installations according to wiring specifications.
Drills and taps holes in specified locations for mounting control units, using handtools and drill
press. Attaches breakers, relays, contactors, bus bars, transformers, insulators, regulator cabinets,
condenser units, motor and generator sets, meters, plugging devices, and fuse blocks to mounting
holes with bolts and screws, using wrenches, screwdrivers, and nut runners. Cuts, strips, bends, and
forms wire cable, conduit, pipe, and tubing used to connect circuits and subassemblies, using
hacksaw, bandsaw, pipe cutters, and mechanical or hydraulic pipe or cable benders. Connects
color-coded wires, using mirrors in compact areas. Solders connections and crimps connectors to
wire ends, using soldering iron and pliers. Tests and adjusts electrical assemblies, using electrician's
handtools and test equipment. Discusses errors in diagrams or production order with supervisor or
engineer to clarify assembly problems. May be designated according to unit assembled as
Assembler, Dielectric Heater (elec. equip.); Control-Cabinet Assembler (elec. equip.);
Welding-Machine Assembler (elec. equip.).
826.381-010 FABRICATOR, INDUSTRIAL FURNACE (machinery mfg.)
Assembles and installs structural and electrical components
to fabricate high-temperature industrial furnaces: Lays refractory brick to insulate furnace interior,
using masonry trowel and mortar. Drills holes in brick to provide openings for heater elements,
wiring, and instruments, according to shop drawings and schematics. Attaches manual or power door
opening mechanisms and chain and heater guards, using power tools. Installs and wires heater
elements, instruments, gauges, motors, and controls, following electrical schematics and blueprints.
Tests assembled unit for operational defects and makes necessary adjustments. Operates paint
sprayer to paint furnace as specified. Places completed unit in crate for shipment.
826.384-010 CELL REPAIRER (chemical)
Assembles, installs, maintains, and repairs electrolytic cells,
performing any combination of following duties: Starts concrete mixer and pours concrete slurry into
assembled molds to cast sections of electrolytic cells, such as tops, bottoms, rings, and partitions
[CELL MAKER (chemical)]. Positions copper bars, graphite blades, or carbon electrodes in
cylindrical form (jig), and secures them by pouring molten lead into jig to fabricate anode units
[ANODE BUILDER (chemical)]. Wraps asbestos diaphragm paper and perforated steel screen
around jig assembly to fabricate cathode pots [POT BUILDER (chemical)]. Disconnects, dismantles,
and replaces spent or defective electrolytic cell units, such as anodes and cathodes [CELL
CHANGER (chemical)]. Cleans electrolytic cells, cell assemblies and glassware, and washes cathode
screens to remove asbestos [CELL CLEANER (chemical)]. Coats cathode screens by dipping
screens in asbestos slurry [CATHODE MAKER (chemical)]. Records data, such as condition of cell
units, parts used, and date of change. May inspect defective cells and measure voltage drop, using
voltmeter. May bolt current jumper to adjacent cells to shunt current around defective cell.
826.684-010 ANODE BUILDER (chemical)
Fabricates anode units for use in electrolytic cells, using
handtools and power tools: Paints cell bottoms, using brush. Assembles cylindrical form jig with
handtools and hoist, and positions copper bars, graphite blades, or carbon electrodes in jig. Opens
valve to admit melted lead to jig, or pours in lead to specified level, using container to secure copper
bars, graphite blades, or carbon electrodes in place. Lifts anode assembly from jig, using hoist, and
positions anode in cell bottom. Fills tar pot with mastic or tar mixture and turns valve on pot to heat
mastic tar to pouring temperature. Opens spigot to fill container with mastic or tar, and pours it into
anode assembly to prevent corrosion of lead and cell bottom and leakage around joints and copper
bars. May operate jackhammer to dismantle spent anode units. May position graphite blades in cell
bottom, using power wrench. May join electrode to electrical conductor with holding rings or lead
bands.
826.684-014 CELL CHANGER (chemical)
Replaces spent anodes or cathodes used in electrolytic cells,
according to replacement schedule, using handtools and power tools: Disconnects electrical and pipe
connections and removes retaining bolts to free cells, using wrenches. Removes cell top and cathode
assembly, using tension handles, prybars, and hoist. Measures thickness of cathode blade and length
of anode to determine remaining usable life, using ruler, and inspects anode for deterioration.
Adjusts anode and cathode spacing, using handtools. Records cell and cathode number and condition
of anode and cathode. Scrapes and washes putty and dirt from cell assembly, using hand scraper and
steam or water hose, or cleans cathode bars and cell bottom with power grinder and acid. Cleans and
smooths electrical connections, using emery cloth. Transfers defective units to cell repair room and
obtains replacement parts, using cart or crane. Positions cell bottom, anode, cathode, and cell top in
place, using hoist. Bolts assemblies together, replaces sight glasses, funnels, and percolator pipes,
and secures electrical connections to $T3bus bar,$T1 using handtools. Seals joints with putty,
mortar, and asbestos, using putty extruder and knife. Turns valves to start brine flow. Records new
parts used and date of change. May repair cells [CELL REPAIRER (chemical)]. When draining and
cleaning mercury electrolytic cells, replacing mercury, and timing rate of flow of mercury to ensure
efficient operation, may be designated Mercury-Cell Cleaner (chemical).
826.684-018 CELL INSTALLER (chemical)
Removes defective mercury electrolytic cells from rocker
mechanism and installs new cells, using handtools: Removes bolts and rocker assembly that hold
cell bottom in place on rocker mechanism, using wrenches. Signals OVERHEAD CRANE
OPERATOR (any industry) 921.663-010 to remove defective cell and position replacement cell on
rocker mechanism. Visually levels cell on mechanism and bolts it into place. Cements glass sight
tubes in sides of concrete bottom and bolts copper hanger beneath cell bottom. May raise or lower
cell bottom, using leveling jacks, and time rate of flow of mercury, using stopwatch, to ensure that
cell is mounted in accordance with efficient operating requirements.
826.684-022 POT BUILDER (chemical) alternate titles: cathode builder; diaphragm builder
Assembles cathode pots for use in electrolytic cells, using
handtools and hoist: Assembles cathode rings on ends of cylindrical form jig, using handtools and
hoist. Wraps asbestos diaphragm paper around inner and outer jig assembly and applies glue to
secure asbestos in place. Wraps perforated steel diaphragm screens around assembly and clasps ends
together or secures screen in place with metal hoops, using handtools. Wraps asbestos tape around
cathode rim or hammers iron band around top to attain airtight connection. Applies putty, asbestos
compound, and paint, using putty knife, putty extruder, and brush, to seal cathode connections and
joints. Removes cathode assembly from jig, using hoist. May cut asbestos paper to required size.
May insert rubber gaskets or solder overlapping metal at joints to attain airtight connections. May
perform duties of CELL REPAIRER (chemical).
827 OCCUPATIONS IN ASSEMBLY, INSTALLATION, AND REPAIR OF LARGE HOUSEHOLD APPLIANCES AND SIMILAR COMMERCIAL AND INDUSTRIAL EQUIPMENT
This group includes occupations concerned with installing service lines, connecting leads, and assembling components and accessories to install or repair large household electrical appliances and equivalent commercial and industrial installations, such as refrigerators, freezers, air-conditioners, heaters, washers, driers, and their related controls.
827.131-010 ELECTRICAL-APPLIANCE-SERVICER SUPERVISOR (any industry)
Supervises and coordinates activities of
ELECTRICAL-APPLIANCE SERVICER (any industry) engaged in servicing, repairing, and
installing electrical household appliances. Requisitions tools, supplies, and replacement parts.
Performs other duties as described under SUPERVISOR (any industry) Master Title.
827.131-014 SUPERVISOR, MAJOR APPLIANCE ASSEMBLY (house. appl.)
Supervises and coordinates activities of workers engaged in
assembly, inspection, testing, repair, and packing of major household appliances: Assigns duties to
workers according to production schedules. Reads inspection and test reports to determine nature
and cause of appliance defects. Recommends designs, tooling, and assembly modifications to
increase efficiency or improve product quality. Trains workers and resolves employee grievances.
Performs other duties as described under SUPERVISOR (any industry) Master Title.
827.131-018 SUPERVISOR, AIR-CONDITIONING INSTALLER (any industry)
Supervises activities of workers engaged in fabricating,
installing, and repairing air-conditioning systems in residential and commercial buildings: Inspects
and measures building to determine airflow requirements. Plans and draws layout and dimensions
of ductwork, applying knowledge of sheet metal fabrication and air-conditioning system design,
using pencil and ruler, and following specifications from air-conditioning equipment manufacturers
and customer. Obtains price quotations on materials and purchases materials, such as sheet metal,
compressors, and fans, from suppliers and tests equipment to verify that equipment is functioning.
Schedules air-conditioning installation assignments. Examines installed air-conditioning systems
to verify that system is functioning, using test instruments. Compiles labor and material cost figures
and supporting media for billing purposes. Attends classes and seminars on air-conditioning
components and system design to update skills. May instruct workers in sheet metal fabrication in
shop. May supervise sheet metal fabrication in shop and resolve problems to maintain production
schedule. Performs other duties as described under SUPERVISOR (any industry) Master Title.
827.261-010 ELECTRICAL-APPLIANCE SERVICER (any industry) alternate titles: appliance-service representative
Installs, services, and repairs stoves, refrigerators,
dishwashing machines, and other electrical household or commercial appliances, using handtools,
test equipment, and following wiring diagrams and manufacturer's specifications: Connects
appliance to power source and test meters, such as wattmeter, ammeter, or voltmeter. Observes
readings on meters and graphic recorders. Examines appliance during operating cycle to detect
excess vibration, overheating, fluid leaks, and loose parts. Disassembles appliance and examines
mechanical and electrical parts. Traces electrical circuits, following diagram, and locates shorts and
grounds, using ohmmeter. Calibrates timers, thermostats, and adjusts contact points. Cleans and
washes parts, using wire brush, buffer, and solvent, to remove carbon, grease, and dust. Replaces
worn or defective parts, such as switches, pumps, bearings, transmissions, belts, gears, blowers, and
defective wiring. Repairs and adjusts appliance motors. Reassembles appliance, adjusts pulleys, and
lubricates moving parts, using handtools and lubricating equipment. May be known according to
appliance repaired as Clothes-Drier Repairer (any industry); Coffee-Maker Servicer (any industry);
Dishwashing-Machine Repairer (any industry); Electric-Range Servicer (any industry);
Electric-Refrigerator Servicer (any industry); Washing-Machine Servicer (any industry).
827.261-014 ELECTRICAL-APPLIANCE-SERVICER APPRENTICE (any industry) alternate titles: major-appliance-servicer apprentice, electrical
Performs duties as described under APPRENTICE (any
industry) Master Title.
827.361-010 AIR-CONDITIONING-UNIT TESTER (svc. ind. mach.)
Tests efficiency of heating and air-conditioning equipment
under simulated operating conditions: Connects heating and air-conditioning equipment to facilities,
such as heating units, waterlines, and spray devices to set up controlled temperature and moisture
conditions. Constructs cardboard air ducts and other accessories for use in testing equipment.
Couples gauges and instruments to system and starts equipment. Observes and records readings of
instruments, such as thermometers, psychrometers, thermocouples, air flowmeters, voltmeters,
ammeters, and pressure and draft gauges. Informs supervisor of unusual noise and instrument
readings during operation of equipment. May plot instrument reading data.
827.361-014 REFRIGERATION MECHANIC (svc. ind. mach.)
Fabricates and assembles components of refrigeration
systems for environmental test equipment according to blueprints or schematic drawings and
knowledge of refrigeration systems, using handtools, powered tools and welding equipment: Reads
blueprints or schematic drawings to determine location, size, capacity, and type of components, such
as compressor, condenser, expansion tank, valves, and tubing or piping needed to build refrigeration
system. Mounts compressor, condenser, and other components in specified locations on frame, using
handtools and arc or acetylene welding equipment. Cuts, bends, and brazes specified tubing to inlets
and outlets of components to form liquid and suction lines of refrigeration system, using knowledge
of metal properties. Installs expansion and control valves, using acetylene torch and wrenches.
Adjusts valves according to specifications. Removes air from system and charges system with
specified amount and type of refrigerant [GAS CHARGER (svc. ind. mach.)]. Tests lines,
components, and connections for leaks with leak detector which indicates presence of refrigerant
[GAS-LEAK TESTER (svc. ind. mach.)]. Attaches thermocouples to various points of refrigeration
system and test-operates equipment to evaluate functioning and cooling capacity of system. Records
pressure and temperature readings from gauges and $T3temperature potentiometer$T1 during test
run. Compares reading with specifications to evaluate performance of system, and adjusts or replaces
parts as indicated. May fabricate and assemble structural portions of test equipment. May assemble
and mount electrical wiring circuits, controls, and recording devices. May fabricate and assemble
cascade and multiple stage refrigeration systems.
827.381-010 CONTROL-PANEL TESTER (elec. equip.)
Inspects and tests electrical panels used to control machinery,
equipment, and systems for conformance with specifications, following blueprints and wiring
schematics, and using electrical testing equipment and instruments: Compares wiring and location
of control devices on panel with blueprints and wiring diagrams to verify assembly. Examines wiring
for loose or faulty connections. Connects leads from panel onto power source leads to prepare for
testing activities. Turns rheostat to impose and regulate current loads onto panel controls and
observes action of relays, cut-outs, and other devices for conformance with specifications. Tests
wiring circuits and controls to isolate and locate causes of malfunctions, using electrical instruments,
such as voltmeter, ammeter, and ohmmeter. Records causes of malfunctions on test sheet and routes
defective panels for rework. May change defective control devices on panel, using handtools, and
solder loose or faulty wiring.
827.384-010 REFRIGERATOR TESTER (svc. ind. mach.)
Inspects and tests refrigeration units to evaluate functional
operation of system, using knowledge of refrigeration systems and operating specifications:
Connects unit to electrical outlet and starts compressor. Observes units to detect malfunction and
ensure that cooling is taking place. Tests compressors on nonfunctioning units for specified wattage,
using watt-meter. Times operating cycle of unit, using watch and replaces relay switches, or orders
compressor replacement to regulate length of operating cycle. Feels lines and other components at
various points in system to determine if unit is functioning. Examines coolant lines for damage and
accumulations of frost indicating constriction or obstruction in lines. Records and attaches inspection
tag to malfunctioning units, indicating type and location of defects. May attach gauges to verify
conformance of unit to temperature, pressure, B.T.U., and other operational specifications. May
work in controlled temperature room.
827.485-010 GAS CHARGER (svc. ind. mach.) alternate titles: charging-board operator
Tends charging board that charges cooling units of
refrigerators, freezers, or air-conditioners with gas refrigerant, using one of following methods: (1)
Sets indicator on charging board to control volume and type of refrigerant for unit being charged,
following work order specifications. Determines pressure in refrigeration unit, using mercury gauge.
Attaches filler hose from refrigeration tank to unit. Presses button to fill charging tank and pump
refrigerant into compressor. (2) Turns indicator to specified setting and attaches filler hose to fill
charging bomb. Mounts filled bombs on refrigeration unit. Attaches vacuum hose to unit to draw
refrigerant into compressor. Weighs bombs before and after filling to ascertain weight of charge.
Adjusts timers to maintain specified weight.
827.584-010 ELECTRICAL-APPLIANCE PREPARER (any industry) alternate titles: uncrater
Assembles and tests electrical appliances, such as ranges,
refrigerators, and washing machines, to prepare appliance for delivery and installation, using
handtools and test lamp: Uncrates appliances, using pry bar, wire cutters, and nail puller. Assembles
appliance parts, using screws and handtools. Connects appliance to electric current to test
performance. Locates faulty circuits with test lamp. Solders and wraps wires with friction tape to
repair insulation. Washes and polishes appliances. Examines exterior of appliance for chips,
scratches, and dents. Keeps records of appliances received, assembled, and delivered. May be
designated according to type of appliance assembled and tested as Dishwasher Preparer (any
industry); Electric-Range Preparer (any industry); Electric-Refrigerator Preparer (any industry);
Washer-Dryer Preparer (any industry).
827.584-014 GAS-LEAK TESTER (svc. ind. mach.)
Performs one or more of following tasks to test assembled
and charged refrigeration units for refrigerant leaks: Adjusts controls to set balance and range of
electronic leak tester. Moves nozzle of tester along refrigerant lines, condenser, and compressor and
listens for buzzer indicating presence of gas. Narrows range of tester and probes area to pinpoint
exact location of leak. Turns valve of gas tester to adjust flow of gas to copper flame-ring and ignites
gas. Moves suction hose, joined to flame-ring, along surfaces of refrigeration unit and observes
flame for change in color denoting presence of leaking refrigerant gas. Wraps wet litmus paper
around joints of refrigeration unit and observes paper for color change indicating refrigerant leak.
Marks number of defective part or joint on inspection tag, according to blueprint numbering chart,
and attaches tag to unit. Records number and location of leaks on inspection chart.
827.585-010 FOAM CHARGER (svc. ind. mach.)
Tends equipment that blows foam insulation into cooler and
refrigerator doors and cabinet walls, using portable foam gun: Connects foam pump and nitrogen
pressure tank to resin and catalyst barrels. Turns valve to regulate nitrogen pressure at specified
level. Connects hose from freon tank to gun and adjusts freon pressure. Opens gun valve and
conducts foam test to ensure proper mixture of ingredients. Inserts nozzle of gun into compartment
openings and blows specified amounts of foam insulation into doors and cabinet walls. Inserts plugs
into openings to seal filled compartment. Regulates overhead electric heaters to maintain constant
room temperature. Records number and type of units filled on daily production record. Cleans
equipment and work area. May prepare units to receive insulation.
827.661-010 HOUSEHOLD-APPLIANCE INSTALLER (any industry)
Installs household appliances, such as refrigerators, washing
machines, stoves, and related appliances, in mobile homes or customers' homes, using handtools:
Levels refrigerators and adjusts doors. Connects water pipes to washing machines, using plumbing
tools. Observes complete cycle of automatic washers and dryers and makes adjustments. Lights and
adjusts pilot lights on gas stoves and examines valves and burners for gas leakage and specified
flame. May assemble and install prefabricated kitchen cabinets in conjunction with appliances. May
stain or finish cabinets.
827.684-010 APPLIANCE ASSEMBLER, LINE (house. appl.; svc. ind. mach.)
Assembles major household or commercial appliances, such
as ranges, ovens, washing machines, dryers, refrigeration units, water heaters, and dishwashers,
using handtools: Obtains specified parts or subassemblies. Aligns holes, inserts screws or bolts, and
tightens them, using nut runner or power screwdriver, to assemble preformed panels and support
brackets to base. Bolts subassemblies, such as motors, pumps, transmissions, control panels,
blowers, heating units, and doors, using wrenches and power nut runners. Aligns doors, brackets,
racks, and moving parts before tightening to achieve appearance, fit, and movement specified. Packs
or folds insulation between panels. Connects electrical wires on control panel to motors, heating
units, or blowers, according to color and length of wire, by forcing plug connectors together and
sliding plastic insulators over connection. Lubricates moving parts, using grease paddle or oilcan.
May place panels in fixture to align for bolting. May clamp test wires to machine and observe meter
and light to test for shorts, grounds, and wattage. May be designated according to appliance
assembled as Air-Conditioning-Unit Assembler (svc. ind. mach.); Assembler, Coolers (svc. ind.
mach.); Automobile Air-Conditioner Assembler (svc. ind. mach.); Clothes-Drier Assembler (house.
appl.); Electric-Range Assembler (house. appl.); Washing-Machine Assembler (house. appl.).
828 OCCUPATIONS IN FABRICATION, INSTALLATION, AND REPAIR OF ELECTRICAL AND ELECTRONICS PRODUCTS, N.E.C.
This group includes occupations, not elsewhere classified, concerned with assembling, installing, erecting, and repairing electrical and electronic products.
828.131-010 SUPERVISOR, ELECTRONIC CONTROLS REPAIRER (engine-turbine)
Supervises and coordinates activities of workers engaged in
repair of electronic controls of diesel engines and generators: Trains workers in diagnosis and repair
of electronic controls of diesel engines and generators in heavy equipment, such as tractors, cranes,
and compressors, using test equipment and following repair manuals, blueprints, diagrams, and
schematics. Reviews service calls to determine type of equipment needing repair, equipment
location, and nature of problem and schedules workers for service assignments. Orders supplies and
materials and maintains service records. Assists workers in repair of electronic controls at job site
or in maintenance shop. Performs other duties as described under SUPERVISOR (any industry)
Master Title.
828.161-010 SUPERVISOR, ELECTRONICS SYSTEMS MAINTENANCE (any industry)
Supervises and coordinates activities of workers engaged in
repair and maintenance of electronic equipment used in air navigational aids or in communications,
monitoring, industrial control, or instrumentation systems. Participates in testing, modification,
repair, and maintenance of radar, microwave links, indicator plotter, radar beacon, omnirange
receivers and transmitters [ELECTRONICS MECHANIC (any industry)]. Maintains log of repair
and maintenance activities occurring during shift.
828.251-010 ELECTRONIC-SALES-AND-SERVICE TECHNICIAN (profess. & kin.)
Analyzes technical requirements of customer desiring to
utilize electronic equipment, and performs installation and maintenance duties. Determines
feasibility of using standardized equipment, and develops specifications for equipment required to
perform additional functions. Installs, maintains, and repairs equipment.
828.261-010 ELECTRONIC-ORGAN TECHNICIAN (any industry) alternate titles: electric-organ technicianc;
Installs, tests, adjusts, and repairs electronic organs, pianos,
or related musical instruments, using circuit diagrams, service manuals, and standard test equipment:
Places speakers along wall or in sound chambers, or mounts speakers on wall. Wires speakers to
console. Tunes or adjusts instruments and amplification systems, using electronic test equipment and
handtools. May be designated according to specialized function as Electronic-Organ Installer (any
industry); Electronic-Piano Installer (any industry); Organ Tuner, Electronic (any industry).
828.261-014 FIELD SERVICE ENGINEER (profess. & kin.) alternate titles: field service representative; field technical assistant
Installs and repairs electronic equipment, such as computer,
radar, missile-control, avionics, and communication systems, in field installations: Consults with
customer or supervisor to plan layout of equipment. Studies blueprints, schematics, manuals, and
other specifications to determine installation procedures. Installs or oversees installation of
equipment according to manufacturer's specifications. Operates system to demonstrate equipment
and to analyze malfunctions. Interprets maintenance manuals, schematics, and wiring diagrams, and
repairs equipment, utilizing knowledge of electronics and using standard test instruments and
handtools. Instructs and directs workers in servicing and repairing equipment. Consults with
engineering personnel to resolve unusual problems in system operation and maintenance. May
instruct workers in electronic theory. May supervise workers in testing, tuning, and adjusting
equipment to obtain optimum operating performance. May advise management regarding customer
satisfaction, product performance, and suggestions for product improvements.
828.261-018 SENIOR TECHNICIAN, CONTROLS (pipe lines)
Develops design modifications and provides technical
assistance to workers engaged in installation, modification, and repair of gas compressor station
controls and instruments: Tours compressor station and inspects or tests station control apparatus,
using standard test equipment and handtools. Confers with superintendent to determine operational
problems and efficiency of automatic control systems. Analyzes operational problems and develops
modifications in design to improve efficiency. Trains workers and provides technical assistance in
installation, maintenance, and repair techniques. Confers with manufacturers' representatives and
submits proposed design modifications to improve efficiency of compressor station controls and
instrumentation.
828.261-022 ELECTRONICS MECHANIC (any industry) alternate titles: communication technician; electronics-equipment mechanic; electronics specialist; electronics-system mechanic; electronics technician; maintenance engineer
Repairs electronic equipment, such as computers, industrial
controls, audio and video systems, radar systems, telemetering and missile control systems,
transmitters, antennas, and servomechanisms, following blueprints and manufacturers' specifications,
and using handtools and test instruments: Converses with equipment operators to ascertain problems
with equipment before breakdown, and to determine if breakdown is due to human error or
mechanical problems. Tests faulty equipment and applies knowledge of functional operation of
electronic units and systems to diagnose cause of malfunction. Tests electronic components and
circuits to locate defects, using oscilloscopes, signal generators, ammeters, and voltmeters. Replaces
defective components and wiring and adjusts mechanical parts, using handtools and soldering iron.
Aligns, adjusts, and calibrates equipment according to specifications. Calibrates testing instruments.
Maintains records of repairs, calibrations, and tests. May enter information into computer to copy
program from one electronic component to another, or to draw, modify or to store schematics,
applying knowledge of software package used. May install equipment in industrial or military
establishments and in aircraft and missiles. May operate equipment, such as communication
equipment or missile control systems in ground and flight test, and be required to hold license from
governmental agency. May be designated according to type of equipment repaired as
Customer-Engineering Specialist (office machines); Electronics Mechanic, Computer (any industry);
Radar Mechanic (any industry); Voting-Machine Repairer (government ser.).
828.261-026 ELECTRONICS-MECHANIC APPRENTICE (any industry) alternate titles: electronics-technician apprentice
Performs duties as described under APPRENTICE (any
industry) Master Title.
828.281-018 MISSILE FACILITIES REPAIRER (military ser.)
Repairs missile weapons system support facilities and
equipment: Inspects, services, and replaces electrical, hydraulic, and mechanical components of
missile weapons systems real-property-installed equipment, facilities, and ground support
equipment, such as missile pedestals, crib suspensions, pendulum links, shock mounts, maintenance
work platforms, erection booms, umbilical brackets, and suspension devices. Services support
equipment with fuel, lubricants, hydraulic fluid, and air. Operates auxiliary motor generators, battery
systems, and portable self-powered handling equipment. Aligns missile to launcher, using equipment
such as collimator systems.
828.281-022 RADIOACTIVITY-INSTRUMENT MAINTENANCE TECHNICIAN (petrol. & gas) alternate titles: radioactivity technician
Repairs and services electrical radioactivity-detecting
instruments used to locate radioactive formations in oil- or gas-well boreholes, using special testing
apparatus. Tests electronic, electrostatic, and electromagnetic elements and circuits of instruments
with special laboratory testing apparatus to locate defective parts and to verify precise adjustments.
Services special subsurface instruments containing radium or radioactive compounds.
828.281-026 COMPUTERIZED ENVIRONMENTAL CONTROL INSTALLER (electron. comp.)
Installs and repairs programmable, computer-based control
systems for regulating residential and commercial environmental energy equipment, such as heating,
ventilating and air-conditioning (HVAC) systems, heat pumps, boilers, and chillers, applying
knowledge of computer control systems and environmental energy equipment: Reads specifications,
diagrams, and schematics detailing computer control installation requirements and existing
environmental energy equipment design and layout. Installs, mounts, and connects specified
computer hardware, such as central processing unit, keyboard, CRT display, temperature sensor,
analog to digital converter, and interconnect wiring to interface with environmental energy
equipment control circuits, using handtools and power tools. Types commands on input keyboard
or inserts disk into disk drive to start and run computerized environmental control system through
operating sequence. Tests control circuits to verify system operation or diagnose malfunctions, using
voltmeter and oscilloscope. Isolates faults to computer controls or environmental energy units based
on test results, specification data, and symptoms. Tests circuitry of faulty computer controls, using
voltmeter, oscilloscope, and logic analyzer to isolate malfunctions to circuit board. Replaces faulty
circuit boards, using handtools. Maintains records of installation, test results, and repairs.
828.381-010 EQUIPMENT INSTALLER (any industry)
Installs electronic control panels and related mechanical or
electrical equipment, such as motor generator units, battery chargers, utility reels, and darkroom
equipment, in panel trucks following blueprint specifications: Measures distances with rule to lay
out work in body of truck. Drills holes and bolts metal framework and supports in place, using
electric drill and wrenches. Cuts, drills, and fits brackets, supports, covers, and fixtures from metal
sheet, strap or bar stock, using metal cutting saws, drill press, grinders, and files. Bolts and screws
control panels and assembled operating units to framework. Connects electrical wiring and cables,
using electricians' handtools. Installs lighting fixtures, outlets, switches, wall boxes, and terminal
boards.
828.381-018 ASSEMBLER, ELECTROMECHANICAL (aircraft mfg.; electron. comp.; inst. & app.)
Assembles, tests, and repairs precision electromechanical
parts, assemblies, and equipment, such as gyros, servomechanisms, electronic instruments, radar,
and missile controls, according to blueprints, diagrams, and specifications, using handtools, power
tools, precision instruments, and test equipment: Reads blueprints, schematics, and technical orders
to determine methods and sequence of assembly operations. Examines parts for surface defects.
Aligns, fits, and assembles component parts into completed units, using handtools, power tools,
fixtures, and templates. Verifies dimensions and clearances of parts to ensure conformance to
blueprint specifications, using instruments, such as micrometers, calipers, and height gauges. Solders
and bolts electrical and electronic components in specified location on assembly [ELECTRONICS
ASSEMBLER (comm. equip.; electron. comp.; inst. & app.) 726.684-018]. Tests functional
performance of completed electromechanical assemblies, using test equipment. Repairs, reworks,
and calibrates assemblies to meet operational tolerances. May fabricate parts, using shop equipment.
829 OCCUPATIONS IN INSTALLATION AND REPAIR OF ELECTRICAL PRODUCTS, N.E.C.
This group includes occupations, not elsewhere classified, concerned with assembling, installing, erecting, and repairing electrical equipment and related structures.
829.131-010 CABLE SUPERVISOR (construction; tel. & tel.; utilities) alternate titles: cable-splicing supervisor
Supervises and coordinates activities of workers engaged in
installation, maintenance, and repair of underground, aerial, and buried cables and electrical
equipment for power-utility, communication, or street-railway systems: Directs installation of main
and feeder cables through conduit, splicing and lead-coating cable sections, connecting wires to
terminals, and installing terminal and junction boxes, transformers, and other equipment in
underground vaults or overhead platforms. Performs other duties as described under SUPERVISOR
(any industry) Master Title. May be designated according to specialty as Underground Supervisor
(utilities).
829.131-014 ELECTRICIAN SUPERVISOR (any industry)
Supervises and coordinates activities of ELECTRICIAN,
MAINTENANCE (any industry) 829.261-018 and ELECTRICIAN (construction) 824.261-010
engaged in construction, maintenance and repair of electric power, lighting, and communication
systems of buildings, factories, and transportation equipment: Plans wiring and installation of
equipment and fixtures, such as motors, generators, switches, circuit breakers, and fuse boxes,
according to blueprints, schematic drawings, and sketches. Inspects wiring and fixtures for
conformance to company specifications or local electrical codes, using test equipment, such as
voltmeter and ohmmeter. Performs other duties as described under SUPERVISOR (any industry)
Master Title. May supervise workers engaged in maintenance of electrical systems and be designated
Building-Maintenance Supervisor, Electrical (any industry); Electrician Supervisor, Maintenance
(any industry). May supervise workers specializing in electrical systems of transportation equipment
and be designated Electrician Supervisor, Airplane (air trans.); Electrician Supervisor, Automotive
(automotive ser.); Electrician Supervisor, Locomotive (railroad equip.). May be designated
according to workers supervised as Circuit-Breaker Supervisor (utilities); Power-Transformer-Repair
Supervisor (utilities); Service-Transformer-Repair Supervisor (utilities).
829.131-018 INSTALLATION SUPERINTENDENT, PIN-SETTING MACHINE (construction)
Supervises and coordinates activities of workers engaged in
installing automatic pin-setting machines in bowling alleys. Performs duties as described under
SUPERVISOR (any industry) Master Title.
829.131-022 SUPERVISOR, ELECTRICAL REPAIR AND TELEPHONE LINE MAINTENANCE (utilities)
Supervises and coordinates activities of workers engaged in
maintaining electrical equipment and private telephone lines serving offices and operating stations
of utility district: Trains workers in maintenance of equipment. Inspects work for conformance to
specifications. Patrols telephone lines to look for broken insulators, storm damage, and leaning
poles. Performs other duties as described under SUPERVISOR (any industry) Master Title.
829.261-010 COMPLAINT INSPECTOR (utilities)
Inspects and locates cause of defective electric service on
customer's premises and repairs wiring and connections: Examines interior wiring, switches, fuses,
circuit breakers, light sockets, and connections to appliances to detect irregularities or defects.
Repairs or replaces defective or worn parts. Tests voltage on wire to meter to determine overload or
underload [VOLTAGE TESTER (utilities)] and recommends new wiring arrangement to correct
inadequacies. Examines and repairs broken lines from distribution pole to building or requests LINE
REPAIRER (utilities) or TROUBLE SHOOTER (utilities) II to examine and repair connections and
outside wiring if trouble cannot be located within building. May make minor repairs to appliances
and report major defects to ELECTRICAL-APPLIANCE SERVICER (any industry).
829.261-014 DENTAL-EQUIPMENT INSTALLER AND SERVICER (wholesale tr.)
Installs and services dental office equipment, such as
hydraulic chairs and electric or pneumatic drill units, according to manufacturer's service manuals:
Installs equipment and assembles specified hydraulic, pneumatic, and electrical connections, using
handtools and power tools. Replaces obsolete or faulty equipment as ordered. Repairs or replaces
defective or worn parts, such as motors, clutches, and switches. Performs routine servicing of
equipment, such as lubricating gears and repacking bearings. May install and repair dental plumbing.
May install, service, test, and calibrate dental x-ray equipment.
829.261-018 ELECTRICIAN, MAINTENANCE (any industry) alternate titles: electrical repairer
Installs and repairs electrical systems, apparatus, and
electrical and electronic components of industrial machinery and equipment, following electrical
code, manuals, schematic diagrams, blueprints, and other specifications, using handtools, power
tools, and electrical and electronic test equipment: Installs power supply wiring and conduit for
newly installed machines and equipment, such as robots, conveyors, and $T3programmable
controllers$T1, following electrical code and blueprints, using handtools and voltage tester.
Connects power supply wires to machines and equipment, and connects cables and wires between
machines and equipment, following manuals, schematic diagrams, and blueprints, using handtools
and test equipment. Diagnoses malfunctioning apparatus, such as transformers, motors, and lighting
fixtures, using test equipment, and replaces damaged or broken wires and cables, using handtools.
Tests malfunctioning machinery, using test equipment, and discusses malfunction with other
maintenance workers, such as MACHINE REPAIRER, MAINTENANCE (any industry)
638.261-030 and TOOL MAKER, MAINTENANCE (machine shop) 601.280-042, to diagnose
malfunction. Replaces faulty electrical components of machine, such as relays, switches, and motors,
and positions sensing devices, using handtools. Diagnoses and repairs or replaces faulty electronic
components, such as printed circuit boards [ELECTRONICS TESTER (any industry) 726.261-018],
using electronic test equipment and handtools. Replaces electric motor bearings and rewires motors.
May push buttons and press keys on robot controller, $T3teach pendant,$T1 and programmable
controller to program automated machinery, such as robots, to operate automated machinery, to test
for malfunctions, and to verify repairs. May plan layout of wiring and install wiring, conduit, and
electrical apparatus in buildings [ELECTRICIAN (construction) 824.261-010]. May diagnose and
replace faulty mechanical, hydraulic, and pneumatic components of machines and equipment. May
be required to hold electrician's license. May be designated according to equipment repaired as
Circuit-Breaker Mechanic (utilities); Electrician, Crane Maintenance (any industry); Electrician,
Rectifier Maintenance (utilities); Salvage Repairer (utilities) I; Time Clock Repairer (elec. equip.);
Transformer-Coil Winder (utilities); or according to work location as Electrician, Machine Shop
(machine shop); Electrician, Refinery (petrol. refin.); Underground Repairer (utilities). May be
designated: Watch Electrician (tel. & tel.); Wirer, Maintenance (utilities).
829.281-010 AUTOMATIC-DOOR MECHANIC (construction)
Installs, services, and repairs opening and closing
mechanisms of automatic doors used in self-service grocery stores and similar establishments: Bores
and cuts holes in flooring, using handtools and power tools. Sets in and secures floor treadle for
activating mechanism and connects hydraulic powerpack and electrical panelboard to treadle. Covers
treadle with carpeting and screws or nails down chrome strips around edges. Tests system by
stepping on treadle. Repairs nonoperating systems, using handtools, blueprints, and schematic
diagrams. May install frames and door units, using cutting tools and handtools. May install systems
actuated by electronic-eye mechanism.
829.281-018 IN-FLIGHT REFUELING SYSTEM REPAIRER (military ser.)
Inspects, tests, modifies, and repairs aircraft in-flight
refueling systems and associated equipment, using electrical test instruments and special handtools,
applying knowledge of system wiring diagrams, technical publications, and design characteristics:
Repairs in-flight refueling electrical devices, such as elevation, telescope, and azimuth control
assemblies and limit switches. Conducts detailed tests of in-flight refueling electrical systems, using
ohmmeter, voltmeter, and electrical and hydraulic systems to ensure maximum operation efficiency,
using wiring diagrams and technical publications. Adjusts end play, spacing, clearance, and specified
torque on in-flight refueling components. Inspects seals, gaskets, hoses, tubing, hydraulic motors,
fuel pumps, valves, filters, accumulators, and plumbing installations for leakage and functional
operation. Fabricates wiring assemblies for replacing damaged cables and wiring in electrical
systems.
829.281-022 SOUND TECHNICIAN (any industry) alternate titles: inter-com installer; inter-com servicer
Installs, maintains, and services sound and
intercommunication systems, multiple antenna systems, closed circuit TV systems, and associated
apparatus: Installs coaxial cable and interconnecting cable and wiring. Tests installation to verify
proper functioning. Tests, trouble-shoots, and services equipment. May install high-fidelity or
stereophonic components or systems for playing musical recordings in homes or business
establishments.
829.361-010 CABLE SPLICER (construction; tel. & tel.; utilities) alternate titles: electrician, cable-splicing; splicer
Splices overhead, underground, or submarine
multiple-conductor cables used in telephone and telegraph communication and electric-power
transmission systems: Climbs utility poles or towers, utilizes truck-mounted lift bucket, or descends
into sewers and underground vaults where cables are located. Cuts lead sheath from installed cable
to gain access to defective cable connections, using hacksaw. Cuts and peels lead sheath and
insulation from newly installed cables and conductors preparatory to splicing. Tests (traces or
phases-out) each conductor to identify corresponding conductors in adjoining cable sections,
according to electrical diagrams and specifications, to prevent incorrect connections between
individual communication circuits or electric power circuits, using test lamp or bell system. Cleans,
tins, and splices corresponding conductors by twisting ends together or by joining ends with metal
clips and soldering each connection. Covers conductors with insulating or fireproofing materials. Fits
lead sleeve around cable joint and wipes molten lead into joints between sleeve and cable sheath to
produce moistureproof joint. Fills completed sleeve with insulating oil. May work on energized
circuits to avoid interruption of service. May locate and repair leaks in pressurized cable. May work
on board marine craft when splicing underwater cable and be designated Jointer, Submarine Cable
(tel. & tel.; utilities).
829.361-014 CABLE-SPLICER APPRENTICE (construction; tel. & tel.; utilities) alternate titles: splicer apprentice
Performs duties as described under APPRENTICE (any
industry) Master Title.
829.361-018 CIRCULATING PROCESS INSPECTOR (elec. equip.) alternate titles: inspector, process
Inspects machined parts and mechanical or electrical
assembly of electrical equipment to detect defective assemblies and ensure quality of production:
Verifies dimensions and location or alignment of layouts of mechanical assemblies and electrical
contacts, using micrometers, calipers, squares, rules, protractors, dial indicators, scales, and gauges.
Compares machined surfaces with finished blocks. Examines parts to detect cracks, flaws, damaged
surfaces, and burrs to ensure completeness. Stops defective assembly or machining operations and
notifies supervisor. Examines colored wires connected to terminals of apparatus to verify wiring
locations, and examines connections for excessive or loose solder. Tests electrical characteristics,
such as resistance, short circuits, continuity, and grounds, using test equipment. Prepares inspection
reports and records specified information on inspection tickets. May operate bench lathe to machine
salvageable parts. May connect loose wires to terminals, using soldering iron or wire-wrapping gun.
May be designated according to product inspected as Transformer Inspector (elec. equip.); Wiring
Inspector (elec. equip.).
829.381-010 PINSETTER ADJUSTER, AUTOMATIC (toy-sport equip.)
Inspects and adjusts automatic pinsetters, following
blueprints, using handtools and gauges: Inspects pinsetter for defects and missing components
following blueprint parts list. Mounts components or returns machine to assembly department for
reworking. Rolls pinsetter to test bay and connects drive mechanism and power source. Adjusts
microswitches, spring tension, traverse or circuit stops, cams, and other control mechanisms to
specified settings, using handtools. Operates pinsetters to detect malfunctioning. Measures and
regulates height and sweep of rake, using fixed gauge and handtools. Runs machine through
complete cycle and inspects for pinsetting accuracy. Tests automatic shutoffs by running undersized
pins through mechanism. Examines and adjusts each pin and pickup scissor to correct malfunctions.
829.667-010 CABLE-SPLICER HELPER (construction; tel. & tel.; utilities)
Assists CABLE SPLICER (construction; tel. & tel.; utilities)
to join ends of multiple-conductor cables used in telephone and telegraph communication systems
and electric-power transmitting equipment by performing routine duties: Positions splicer's cart,
opens manholes, hangs splicer's platform in position, and supplies splicer with tools and equipment.
Tends small gasoline engine to pump water from underground conduit tunnels or to supply fresh air
to worker in tunnel. Cuts lead tubing with hacksaw to form covering over spliced cables. Tends
gasoline heater to melt lead and paraffin. Assists CABLE SPLICER (construction; tel. & tel.;
utilities) in boiling out wet cables and affixing cables in tunnel racks or to poles. May pull cables
through ducts and conduits [CABLE PULLER (construction; utilities)]. Performs other duties as
described under HELPER (any industry) Master Title.
829.667-014 PINSETTER-MECHANIC HELPER (any industry)
Assists PINSETTER MECHANIC, AUTOMATIC (any
industry) in repair and maintenance of automatic pinsetting bowling equipment: Carries tools and
test apparatus to and from job site. Loosens bolts to assist in dismantling pinsetting equipment.
Cleans equipment and parts, using solvent and rags. May perform routine oiling and greasing of
moving parts. Performs other duties as described under HELPER (any industry) Master Title.
829.684-010 BATTERY INSPECTOR (railroad equip.; r.r. trans.)
Services and repairs railway car electrical equipment, using
handtools, test equipment, and wiring diagram: Inspects electrical connections, wiring, charging
relays, charging resistance box, and storage batteries, following wiring diagram and using voltmeter
and hydrometer. Fills batteries with water and replaces defective wiring, fuses, brushes, coils,
armatures, sockets, and light bulbs. Examines fan motor brushes and fills fan grease cups. Records
defective equipment and batteries serviced.
829.684-014 BODY WIRER (vehicles, nec) alternate titles: coach wirer; electrician, wiring; wirer
Installs circuit wiring in travel trailers and similar vehicles
for lights, ignition, starting motors, and other electrical apparatus, following diagrams and color
code: Locates and marks positions for outlet boxes on walls and ceiling, using templates or jigs. Cuts
openings and drills holes for wire, light fixtures, outlet boxes, and fuse holders, using electric drill
and router. Threads wires or preassembled cables through holes in floor or sides of vehicles and
secures them to frame, using clips or staples. Installs fixtures and boxes in openings, using
screwdriver. Connects terminals to power source to test operation of fixtures.
829.684-018 CABLE PULLER (construction; utilities) alternate titles: cable placer; cable rigger
Pulls lead-sheathed electrical cables for electric power
systems through ducts: Pushes long, flexible, steel ribbon (fish tape) or rods through duct. Attaches
wire to rod or fish tape and pulls wire through duct. Attaches wire to cable and pulls cable through
duct by hand or using winch. May pull ball or mandrel through duct to ensure clear passage for
cable.
829.684-022 ELECTRICIAN HELPER (any industry) alternate titles: wirer helper
Assists ELECTRICIAN (construction) 824.261-010 or
ELECTRICIAN, MAINTENANCE (any industry) 829.261-018 to install and repair electrical
wiring, fixtures, and equipment, performing any combination of following tasks: Gathers tools and
supplies to be used at work site, according to instructions. Measures, cuts, and bends wire and
conduit, using ruler and handtools. Drills holes for wiring, using power drill, and pulls or pushes
wiring through opening. Traces out short circuits in wiring, using knowledge of wiring and test
meter. Assists in lifting, positioning, and fastening objects, such as wiring, conduit, and motors.
Performs minor repairs, such as replacing fuses, light sockets, bulbs, and switches, using handtools.
Maintains tools and equipment and keeps supplies and parts in order. Disassembles defective
electrical equipment, replaces defective or worn parts, and reassembles equipment, using handtools.
Performs other duties as described under HELPER (any industry) Master Title.
829.684-026 ELECTRICIAN HELPER (ship-boat mfg.)
Assists ELECTRICIAN (ship-boat mfg.) in installing and
repairing wiring, fixtures, and equipment aboard ship and in shipyard facilities: Supplies
ELECTRICIANS (ship-boat mfg.) with materials and tools, using handtrucks, or by carrying
material. Measures and cuts pipe conduit to specified length, using steel tape and hacksaw. Threads
conduit ends, using pipe threader, and connects couplings and conduit fittings, using wrench.
Fabricates conduit support brackets from strap iron strips, using hacksaw, shaping dies, hammer, and
punch. Secures brackets to bulkheads with screws and bolts and pulls wires through conduit leading
to connection boxes, switch panels, and other terminals. Strips insulation from wire ends, using wire
stripping pliers. Ties or screws wires to terminals for subsequent soldering. Performs other duties
described under HELPER (any industry) Master Title.
84 PAINTING, PLASTERING, WATERPROOFING, CEMENTING, AND RELATED OCCUPATIONS
This division includes occupations concerned with preparing surfaces to be covered; mixing coating ingredients; erecting scaffolding; and applying protective or decorative materials, such as cement, concrete, lacquer, paint, plaster, and wallpaper, to structural surfaces by spraying, brushing, troweling, or hand-pressing.
840 CONSTRUCTION AND MAINTENANCE PAINTERS AND RELATED OCCUPATIONS
This group includes occupations concerned with applying paint and related materials to machinery, equipment, buildings, bridges, tanks, and marine hulls and superstructures, using brushes and spray guns.
840.131-010 SUPERVISOR, PAINTING (construction)
Supervises and coordinates activities of workers engaged in
applying decorative and protective coats of paint, varnish, stain, enamel, or lacquer to exterior or
interior surfaces, trimming, and fixtures of buildings or other structures: Assists workers in mixing
and blending paint, removing old paint from surfaces, repairing and cleaning surfaces, and applying
coatings to surfaces. May supervise workers covering room interiors with wallpaper or fabric and
assist workers in removing old wallpaper, repairing cracks and holes in structural surfaces,
measuring and cutting coverings, and applying wallpaper or fabric to interiors. Performs other duties
as described under SUPERVISOR (any industry) Master Title.
840.131-014 SUPERVISOR, PAINTING, SHIPYARD (ship-boat mfg.)
Supervises and coordinates activities of workers engaged in
painting parts, equipment, ships, and buildings in ship and boat building establishment: Trains new
workers in operation of painting equipment. Inspects surface of area to be painted to determine
worker assignments, such as sandblasting, wire brushing, scraping, and painting. Examines surfaces
subsequent to painting to verify adherence to specified standards. Performs other duties as described
under SUPERVISOR (any industry) Master Title.
840.381-010 PAINTER (construction)
Applies coats of paint, varnish, stain, enamel, or lacquer to
decorate and protect interior or exterior surfaces, trimmings, and fixtures of buildings and other
structures: Reads work order or receives instructions from supervisor or homeowner regarding
painting. Smooths surfaces, using sandpaper, brushes, or steel wool, and removes old paint from
surfaces, using paint remover, scraper, wire brush, or blowtorch to prepare surfaces for painting. Fills
nail holes, cracks, and joints with caulk, putty, plaster, or other filler, using caulking gun and putty
knife. Selects premixed paints, or mixes required portions of pigment, oil, and thinning and drying
substances to prepare paint that matches specified colors. Removes fixtures, such as pictures and
electric switchcovers, from walls prior to painting, using screwdriver. Spreads dropcloths over floors
and room furnishings, and covers surfaces, such as baseboards, door frames, and windows with
masking tape and paper to protect surfaces during painting. Paints surfaces, using brushes, spray gun,
or paint rollers. Simulates wood grain, marble, brick, or tile effects. Applies paint with cloth, brush,
sponge, or fingers to create special effects. Erects scaffolding or sets up ladders to perform tasks
above ground level. May be designated according to type of work performed as Painter, Interior
Finish (construction); Painter, Maintenance (any industry); or according to type of material used as
Calciminer (construction); Varnisher (construction). May also hang wallpaper and fabrics
[PAPERHANGER (construction) 841.381-010]. May wash surfaces prior to painting with mildew
remover, using brush.
840.381-014 PAINTER APPRENTICE, SHIPYARD (ship-boat mfg.)
Performs duties as described under APPRENTICE (any
industry) Master Title.
840.381-018 PAINTER, SHIPYARD (ship-boat mfg.)
Prepares wood, fiberglass, and metal surfaces for painting,
and paints parts, equipment, interiors, and exteriors of ships, boats, and shipyard and marina
buildings, using brushes, spray guns, and rollers: Mixes solvents according to formula, and immerses
parts in solution or washes surfaces to remove grease, rust, scale, and dirt. Burns off old paint, using
blowtorch. Smooths wooden and plaster surfaces, using sandpaper, scrapers, and sanding machines.
Fills cracks and holes with patching plaster, putty, or plastic wood. Washes and treats surfaces with
oil, turpentine, and other preparations. Brushes and rubs filler material into grained wood to prepare
surfaces for painting. Mixes and matches colors of paint, varnish, stain, shellac, and calcimine.
Operates spray painting equipment or brushes or rolls paint on surfaces. Sands surfaces between
coats and polishes final coat to specified finish. May spray or brush hot plastics or pitch on surfaces.
May bake finishes on painted and enameled articles in baking oven. May cut glass and install
window and door panes. May hang wallpaper. May cut stencils, and brush or spray lettering and
decorations on surfaces.
840.681-010 PAINTER, STAGE SETTINGS (motion picture) alternate titles: painter, set
Paints walls, exteriors and interiors of buildings, furniture,
and other portions of motion picture sets, using brush, roller, or spray gun: Blends paints, matches
colors, or uses premixed paint or stain. Paints surfaces or objects on set to represent stonework,
surface marble effects, and wood grain. May paint or burn wood and other surfaces of articles used
in motion picture sets to create appearance of age, deterioration, or usage and be designated Ager
(motion picture).
840.684-010 GLASS TINTER (glass products) alternate titles: colored-liquid-plastic applier
Applies colored liquid plastic to glass surface of installed
windows and doors to reduce interior heat and glare from sunlight, using spray gun: Fills spray
reservoir with solution. Applies plastic coating to glass surfaces from top of window or door and
working downward to apply smooth, uniform coat. Positions collection trough at bottom of coated
surface to reclaim excess liquid.
840.687-010 PAINTER HELPER, SHIPYARD (ship-boat mfg.)
Assists PAINTER, SHIPYARD (ship-boat mfg.) performing
any combination of following duties: Pours specified amounts of chemical solutions into stripping
tanks. Places articles, such as cabinets, metal furniture, and paint containers into stripping tanks and
removes articles after prescribed period of time. Fills cracks in plaster surfaces with putty or epoxy
compounds, using putty knife. Smooths surfaces to be painted, using wire brush, sandpaper, or
portable sanding and buffing equipment. Strips masking tape over surfaces not to be painted.
Performs other duties as described under HELPER (any industry) Master Title.
841 PAPERHANGERS
This group includes occupations concerned with applying wallpaper, advertising material, and fabrics to walls, ceilings, and signs.
841.137-010 SUPERVISOR, BILLPOSTING (business ser.)
Supervises and coordinates activities of BILLPOSTERS
(business ser.): Examines poster panels to verify specified size and sequential arrangement. Performs
other duties as described under SUPERVISOR (any industry) Master Title.
841.381-010 PAPERHANGER (construction)
Covers interior walls and ceilings of rooms with decorative
wallpaper or fabric, using handtools: Measures walls and ceiling to compute number and length of
strips required to cover surface. Sets up pasteboard and erects scaffolding. Marks vertical guideline
on wall to align first strip, using plumb bob and chalkline. Smooths rough spots on walls and
ceilings, using sandpaper. Fills holes and cracks with plaster, using trowel. Removes paint, varnish,
and grease from surfaces, using paint remover and water soda solution. Applies acetic acid to damp
plaster to prevent lime from bleeding through paper. Applies sizing (thin glue) to waterproof porous
surfaces, using brush, roller, or pasting machine. Measures and cuts strips from roll of wallpaper or
fabric, using shears or razor. Mixes paste to desired consistency and brushes paste on back of
wallpaper or fabric, using paste brush. Trims selvage (rough edge) from strips, using straightedge
and trimming knife. Places paste-coated strips on wall or ceiling to match adjacent edges of figured
strips, and smooths strips with dry brush or felt-covered roller to remove wrinkles and bubbles.
Smooths joints with seam roller and trims excess material at ceiling and baseboard, using knife.
Removes old paper, using water, steam machine, or chemical remover and scraper. May apply paint
to interior or exterior surface of buildings [PAINTER (construction)].
841.684-010 BILLPOSTER (business ser.)
Attaches advertising posters on surfaces, such as walls and
billboards, using handtools: Removes old poster, using scraping tool. Mixes paste-powder with water
to form paste. Smears paste on wall or billboard surface, using brush. Aligns poster sections on
billboard and smooths sections, using long-handled brush. Staples or tacks posters on fences, walls,
or poles. Climbs ladder to work from deck at bottom of elevated billboard. May work from
scaffolding.
842 PLASTERERS AND RELATED OCCUPATIONS
This group includes occupations concerned with applying plaster, stucco, and related materials to structural surfaces.
842.131-010 SUPERVISOR, DRY-WALL APPLICATION (construction)
Supervises and coordinates activities of workers engaged in
erecting metal studs and suspension ceiling grids and applying plasterboard or other wallboard to
ceilings and walls of buildings: Studies blueprints and estimates worker-hours and materials required
to complete job, applying mathematical formulas. Measures and marks location of metal framing
on walls and ceilings. Inspects work to ensure adherence to company standards and building codes.
Trains and assists workers in performance of duties. Performs other duties as described under
SUPERVISOR (any industry) Master Title.
842.131-014 SUPERVISOR, LATHING (construction)
Supervises and coordinates activities of workers engaged in
fastening wooden, metal, or rockboard lathing to walls, ceilings, and partitions of buildings to
provide supporting base for plaster, fireproofing, or acoustical material: Measures and marks
partition locations and center lines, plumbs and levels vertical and horizontal alignment of walls and
ceilings, and draws guidelines to correct irregularities. Inspects work in progress to verify adherence
to specifications. Trains and assists workers in performance of tasks. Performs duties as described
under SUPERVISOR (any industry) Master Title.
842.131-018 SUPERVISOR, PLASTERING (construction)
Supervises and coordi |
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